Production planning and scheduling optimization model: a case of study for a glass container company

Abstract

Based on a case study, this paper deals with the production planning and scheduling problem of the glass container industry. This is a facility production system that has a set of furnaces where the glass is produced in order to meet the demand, being afterwards distributed to a set of parallel molding machines. Due to huge setup times involved in a color changeover, manufacturers adopt their own mix of furnaces and machines to meet the needs of their customers as flexibly and efficiently as possible. In this paper we proposed an optimization model that maximizes the fulfillment of the demand considering typical constraints from the planning production formulation as well as real case production constraints such as the limited product changeovers and the minimum run length in a machine. The complexity of the proposed model is assessed by means of an industrial real instance.