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Abstract
Current metal film-based electronics, while sensitive to external stretching, typically fail via uncontrolled cracking under a relatively small strain (~30%), which restricts their practical applications. To address this, here we report a design approach inspired by the stereocilia bundles of a cochlea that uses a hierarchical assembly of interfacial nanowires to retard penetrating cracking. This structured surface outperforms its flat counterparts in stretchability (130% versus 30% tolerable strain) and maintains high sensitivity (minimum detection of 0.005% strain) in response to external stimuli such as sounds and mechanical forces. The enlarged stretchability is attributed to the two-stage cracking process induced by the synergy of micro-voids and nano-voids. In-situ observation confirms that at low strains micro-voids between nanowire clusters guide the process of crack growth, whereas at large strains new cracks are randomly initiated from nano-voids among individual nanowires.
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1 Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, Beijing, China; University of Chinese Academy of Sciences, Beijing, China
2 Department of Chemistry and Chemical Biology, Harvard University, Cambridge, MA, USA
3 Department of Civil, Environmental and Geodetic Engineering, The Ohio State University, Columbus, OH, USA
4 Department of Mechanical Engineering, Imperial College London, London, UK
5 Beijing National Laboratory for Molecular Sciences, Institute of Chemistry, Chinese Academy of Sciences, Beijing, China
6 University of Chinese Academy of Sciences, Beijing, China
7 College of Chemistry, Jilin University, Changchun, China
8 William G. Lowrie Department of Chemical and Biomolecular Engineering, The Ohio State University, Columbus, OH, USA