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© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

Advanced microsystems widely used in integrated optoelectronic devices, energy harvesting components, and microfluidic lab-on-chips require high-aspect silicon microstructures with a precisely controlled profile. Such microstructures can be fabricated using the Bosch process, which is a key process for the mass production of micro-electro-mechanical systems (MEMS) devices. One can measure the etching profile at a cross-section to characterize the Bosch process quality by cleaving the substrate into two pieces. However, the cleaving process of several neighboring deeply etched microstructures is a very challenging and uncontrollable task. The cleaving method affects both the cleaving efficiency and the metrology quality of the resulting etched microstructures. The standard cleaving technique using a diamond scriber does not solve this issue. Herein, we suggest a highly controllable cross-section cleaving method, which minimizes the effect on the resulting deep etching profile. We experimentally compare two cleaving methods based on various auxiliary microstructures: (1) etched transverse auxiliary lines of various widths (from 5 to 100 μm) and positions; and (2) etched dashed auxiliary lines. The interplay between the auxiliary lines and the etching process is analyzed for dense periodic and isolated trenches sized from 2 to 50 μm with an aspect ratio of more than 10. We experimentally showed that an incorrect choice of auxiliary line parameters leads to silicon “build-up” defects at target microstructures intersections, which significantly affects the cross-section profile metrology. Finally, we suggest a highly controllable defect-free cross-section cleaving method utilizing dashed auxiliary lines with the stress concentrators.

Details

Title
Self-Controlled Cleaving Method for Silicon DRIE Process Cross-Section Characterization
Author
Baklykov, Dmitry A 1   VIAFID ORCID Logo  ; Andronic, Mihail 1 ; Sorokina, Olga S 2 ; Avdeev, Sergey S 2 ; Buzaverov, Kirill A 2 ; Ryzhikov, Ilya A 3 ; Rodionov, Ilya A 2   VIAFID ORCID Logo 

 FMN Laboratory, Bauman Moscow State Technical University, 105005 Moscow, Russia; [email protected] (M.A.); [email protected] (O.S.S.); [email protected] (S.S.A.); [email protected] (K.A.B.); [email protected] (I.A.R.); [email protected] (I.A.R.) 
 FMN Laboratory, Bauman Moscow State Technical University, 105005 Moscow, Russia; [email protected] (M.A.); [email protected] (O.S.S.); [email protected] (S.S.A.); [email protected] (K.A.B.); [email protected] (I.A.R.); [email protected] (I.A.R.); Dukhov Automatics Research Institute, (VNIIA), 127055 Moscow, Russia 
 FMN Laboratory, Bauman Moscow State Technical University, 105005 Moscow, Russia; [email protected] (M.A.); [email protected] (O.S.S.); [email protected] (S.S.A.); [email protected] (K.A.B.); [email protected] (I.A.R.); [email protected] (I.A.R.); Institute for Theoretical and Applied Electromagnetics RAS, 125412 Moscow, Russia 
First page
534
Publication year
2021
Publication date
2021
Publisher
MDPI AG
e-ISSN
2072666X
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2532184673
Copyright
© 2021 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.