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1. Introduction
As an important part of the walking part of urban rail transit vehicles, the bogie plays the role of motion orientation, bearing, and vibration reduction and is also the ultimate executor of traction and braking and plays an important role in the safe driving of the train [1]. At the present stage, the bogies put into use in China are mainly based on welding. Due to the characteristics of the welding process itself, the weld position of the bogies is easy to transmit residual stress and deformation will have influence, and the traction and driving device of the vehicle will be directly related to the quality of force transmission, and whether the structure is safety and reliable will directly affect the operation safety of the train [2]. Traction motor is the key part of urban rail vehicle driving device, its operation state will directly affect the train performance and transportation efficiency, including rolling bearing which is one of the most widely used parts of traction motor, and the relevant research results show that the most prone to failure parts of traction motor is rolling bearing; bearing damage accounts for about 44% of traction motor failure [3]. Therefore, ensuring the quality of the bogie traction motor bearing is one of the important factors to ensure the safe, stable, and comfortable operation of the urban rail vehicles. Urban rail vehicles are often transported to the owner’s site [4]. If the bearings are not protected during transportation, pseudocloth marks will occur due to the road turbulence, abnormal bearing sound during site operation, and eventually mass replacement, which seriously affects the manufacturer’s product quality of the bearing and causes serious hidden dangers to the safe operation of urban rail trains.
The protection effect assessment of the traction motor bearing of urban rail vehicles under different transportation protection has two main difficulties:
(1) In the signal collection of the urban rail vehicle steering gear traction motor bearing, there is a serious data imbalance phenomenon. The main reasons of this phenomenon are as follows. (a) With the vehicle running speed and the complex environment, the data flow accelerates, and the amount of state data increases. Due to the development and deterioration of the equipment state, the shortening of the monitoring period will also lead to the increase of the state data volume. (b) The bearing produces vibration signals containing impact attenuation components under different transportation protection, all of which have obvious nonlinear behavior, which eventually leads to the spectral bandwidth of the signal, excessive number of data collection, and massive data bring great pressure on data transmission, storage, and processing. (c) Under the actual working condition, the number of bearing fault signal samples is generally far less than the normal state signal. In conclusion, the mentioned factors will cause unbalanced bearing dataset
(2) The fault diagnosis ability of the bearing is poor, and the protective effect assessment is difficult to be effectively evaluated. The reasons of this phenomenon are as follows: the complex rotating mechanical structure and bad operating environment make the fault mode usually show strong complexity [5], and the “underlearning” problem of fault feature sensitivity in the widely used single measure evaluation model and the common feature parameter extraction of different analysis fields can only state the information of mechanical equipment characterized by vibration signal be described from different angles. The above situation causes the failure to obtain the status information in the bearing fault diagnosis, so as not to provide an accurate data basis for the pattern recognition and then affect the subsequent classification performance and effect assessment
2. Related Research Work
The application object of previous research is generally limited to the error data with similar distribution under constant and stable conditions. Unfortunately, this restriction has little effect in real-life scenarios. The working conditions are complex and changeable, which makes it difficult to extract effective fault diagnosis representation in practical application by previous deep representation learning methods [6, 7]. To solve the serious data imbalance of bearing vibration signal under continuous high sampling, this paper adopts compression sensing (compressive sensing (CS)) theory also called compression sampling theory. A compressed sensing theory proposed by Donoho et al. [8–10], whose signal compression theory breaks through the Nyquist limit, can achieve less measurement compression sampling and complete high probability accurate reconstruction. Although the observation data is reduced, it contains enough original signal information for signal recovery to realize the “compression sampling” of the signal. The concept of this theory can be described as follows: for a collected time-domain target signal, as long as the signal is compression on a certain sparse transformation basis, a linear measurement matrix unrelated to the sparse transformation base and select an appropriate reconstruction algorithm to accurately reconstruct the signal based on the low-dimensional compression measurement. Currently, compressed sensing hotspots focus on three key problems: sparse representation, signal observation, and signal reconstruction [11, 12]. Early studies performed limited sampling studies using the compressibility of signals and sampled continuous signals using a fixed structural basis function at twice the information rate rather than twice the sampling frequency [13]. The notion of the uncertainty principles of sparse representation is first proposed by Donoho et al. [14]. Based on this result, El Ad and Bruckstein [15] further discuss the uniqueness of the sparse representation and prove the boundary conditions for the exact sparse reconstruction. Tropp [16] proposed more general conditions, unifying the reconstruction conditions for the sparse representation problem of the
The fault feature sensitivity “underlearning” problem in the single measure evaluation model and the feature parameter characterization information extracted by different single analysis domain often have significant undercompleteness. It is not difficult to find that extracting the multidomain multifeature parameter is a necessary guarantee to comprehensively describe the equipment fault state mode. Meanwhile, the feature weighted has rich feature sensitivity information to the original feature set with eigenweights without losing any feature parameter, giving the weighted feature set with better category discrimination ability. According to the principle of feature weighting, the calculation of its weight coefficient is closely related to various types of feature evaluation criteria, from which various characteristic weighting methods based on typical characteristic evaluation measures or their improved versions are born, for example, fault feature weighting based on compensation distance evaluation technology [20], nuclear space distance measure [21], feature weighted scheme based on entropy, mean variance and mutual information, feature weighted based on joint Laplacian score, and feature weighting based on Fisher linear discrimination analysis. Moreover, Sáez et al. [22] proposed a novel feature weighted scheme based on interpolation method and Kolmogorov-Smirnov parametric statistical test for the performance improvement limited to noise-containing, redundancy, and weak correlation features; Ismail and Frigui [23] proposed a robust unsupervised learning algorithm for finite generalized Dirichlet hybrid model for realizing fuzzy clustering and feature weighted of noise-containing high-dimensional data. Similar to the selection of the optimal feature subset in feature selection, the determination of feature-weighted weight coefficient can be treated as a class of combinatorial optimization problems, so various evolutionary algorithms (including taboo search, harmonic search, and multiobjective optimization algorithm) [24] have been introduced into the construction of feature-weighted framework. However, most of the existing weight coefficient calculation methods based on feature evaluation criterion learn the sensitivity of features from a single measure such as distance, information, and correlation, which often causes poor learning results of fault feature sensitivity, which is not conducive to the improvement of feature clustering and classification performance. Based on the research of scholars, this paper proposes a multimeasure mixed evaluation model for accurate and comprehensive evaluation of bearings.
This paper studies the bogie traction motor bearing in urban rail vehicles and evaluates the reasonable bearing transportation protective measures during road transportation. A multimeasure hybrid evaluation model based on compression perception is proposed and applied to the transportation protection example of Ningbo Line 3 bearings, to verify the feasibility and technical advantages of the proposed method, evaluate the best protection measures to reduce the failure rate of bearings, provide theoretical basis and technical reference for the characterization of the transportation protection effect of urban rail vehicles, and then provide certain guarantee for the safe operation of urban rail vehicles. The overall technical route for evaluating the protection effect of urban rail vehicle bogie traction motor bearings under different transportation protection is shown in Figure 1.
[figure omitted; refer to PDF]
CS has been widely studied in many areas, but relatively little in the field of mechanical troubleshooting. This paper uses CS technology for the vibration signal of vehicle key components in the field of urban rail transit. In the whole evaluation process of the traction motor bearing of urban rail vehicle bogie, the processing process of compression sensing from the processing process of bearing vibration signal is mainly divided into two parts: one, acquisition and compression of signal; two, data reconstruction and analysis. The processing process of the bearing signal of the traction motor is shown in Figure 3.
[figure omitted; refer to PDF]
Ten common feature evaluation models are selected as alternative subevaluation models for the mixed measure strategy model. It includes information measurement, correlation measure, and distance measure feature evaluation model. Due to the large number of mixed measure models with random free combination of different single measures, a large operational workload and too cumbersome mixed measurement strategy will produce a preferred comparison analysis process. Considering that the sensitivity of each single measure to the high-Witt solicitation varies, different feature subset dimensions remain when feature-weighted and filtered, cases where a measure removes only less nonsensitive features. The feature subsets are still too redundant, and it may even be difficult to select more sensitive features to form feature subsets for classification. Thus, initial screening and filtering of the submodel constituting the mixed measure model are required. A single measurement feature evaluation model with good sensitivity discrimination is retained. Avoid the difficulty of learning the poor comprehensive performance of a large number of mixed measure combination strategy sensitivity, resulting in the optimization process. Therefore, a preliminary selection of a single measure feature evaluation model before a mixed combination of a single measure feature evaluation model is done, and several single measure feature evaluation models with outstanding sensitivity are selected for the subsequent random mixing strategy and then the principle of the largest discrete coefficient of the mixed measure sensitivity and the largest cliff to select the best measure combination strategy.
Starting from ten common single measure feature evaluation models, the sensitivity score of time domain, frequency domain, and time-frequency domain of three different protective states of bogie is obtained of ten single measure models. It is found that different measures have different sensitivity to the feature set, some single measures are very sensitive to the feature set, and it is almost impossible to get a reduced subset of good features. Some single measures have good sensitivity learning effect to the feature set, high sensitivity features are more prominent, and nonsensitivity features are weakened, making the feature sensitivity differentiation more obvious. This section preliminarily selects ten single measure evaluation models and is selected as the submodel of the subsequent mixed measure feature evaluation model. Because the dimension of each measure is inconsistent, but the dimension of the feature on each single measure is comparable, a uniformly defined threshold
In the formula,
After product mixing, the comprehensive measure sensitivity learning results
In order to evaluate the multimeasure mixed evaluation model after a single measure feature evaluation model, the multimeasure evaluation model for the multimeasure evaluation model with the maximum discrete coefficient and the maximum cliff and extract the sensitive feature subset of the best combination strategy for subsequent clustering and evaluation. The core idea is a dimensionless parameter index that reflects the degree of data discretization according to the discretization coefficient and cliff of the time series. The specific criterion of
In the formula,
In the formula,
The specific criterion of
The traditional feature evaluation model with a single measure usually considers only from a single angle when extracting the optimal feature subset, which makes it difficult to evaluate the vibration signals in the whole time domain under different protection conditions. In order to better evaluate the protection effect of traction motor bearings under different protection conditions during transportation, this chapter proposes a multimeasure mixed evaluation model, which can extract multicategory and multimeasure characteristic parameters as feature sets. The novelty lies in that based on the feature index, sensitivity learning is carried out for the features in the multianalysis domain, a multimeasure mixed evaluation model is established based on the single measure feature evaluation feature index, and the optimal feature subset that is more conducive to evaluating the effects of different protection states is optimized by using the comprehensive feature evaluation index. Then, the unified feature index was established based on the optimal feature subset to comprehensively evaluate the protection effect under different protection conditions.
4.4. Build a Multimeasure Hybrid Evaluation Model Based on Compression Sensing
In this paper, based on the actual operating conditions of bogie traction motor bearings in urban rail vehicles, because the bearings are difficult to be effectively evaluated under different transportation protection, a multimeasure hybrid evaluation model based on compressive sensing is proposed. Firstly, vibration signals of traction motor bearing are sampled and compressed based on compressive sensing theory. Secondly, an optimal hybrid model feature evaluation framework with single measures such as distance, correlation, and information is constructed to learn feature sensitivity from the original feature set composed of time-frequency, frequency-domain, and frequency-domain feature parameters. At the same time, to design comprehensive features based on sensitivity score sequence variation coefficient of the multimeasure portfolio strategy optimization method and mixed with the optimal combination strategy measure corresponding comprehensive evaluation model to the original fault feature set sensitivity study and then the optimal comprehensive score of each feature sensitivity for each feature weights, build a new weighted feature set. Finally, the proposed feature sensitivity learning method is applied to the transportation of bogie traction motor bearings of Ningbo Line 3 urban rail vehicles, so as to verify the feasibility and technical advantages of the proposed new method. This method provides a technical basis for the difficulties existing in the traction motor bearings of transit sentence frame in the field of rail transit and provides a new idea for the data collection and reduction of vibration signals of bearings in the process of transportation, as well as reasonable transportation protection.
5. Experimental Analysis
5.1. Experimental Measurement
5.1.1. Three Protection States of Traction Motor Bearings
The test object is the power bogie of Ningbo Line 3. The bogie wheel pair is supported and fixed with iron shoes. In the transportation process, the bogie two guided motors adopt different protection methods to test the vibration acceleration of bogie and motor bearings in Zhuzhou to Ningbo section. In the process of road transportation, motor bearings are protected as shown in Figure 6. Protection status 1 and protection status 2 are used for the two motors, respectively, during the departure, and protection status 1 remains unchanged while protection status 2 is changed to protection status 3 during the return, so as to study the protective effects of the three protection status on traction motor bearings.
[figures omitted; refer to PDF]
Figure 6 shows the defense mode in defense state 1, Figure 7 shows the defense mode in defense state 2, and Figure 8 shows the overall layout in defense state. In addition, the coordinate directions of the three-way acceleration sensor are defined. Since the vertical direction along the
[figures omitted; refer to PDF]
[figures omitted; refer to PDF]
Table 1
Summary of protection status of motor bearings.
| Protective status | Drive end | Nondrive end | Fixed binding of transmission end | Back and forth |
| 1 | Undecoupled | Screw top is dead | Longitudinal with the wheel axis | Go/return |
| 2 | Decoupled | Screw top is dead | Unfastened | Go |
| 3 | Undecoupled | The screw is not dead | Unfastened | Return |
5.1.2. Measuring Point Arrangement of Traction Motor Bearing
A total of 8 acceleration sensors are arranged on the bogie, and the acceleration sensors at each measuring point are fixed by glue and magnetic suction seat. According to the designed sensor point position and sensor type, the sensor is arranged on the bogie traction motor. According to the position of the traction motor bearing in the bogie, in order to better collect the bearing vibration signal in the process of traction motor in the road, the arrangement of vibration sensor measuring points is shown in Figure 9. Figures 10(a)–10(h) correspond to sensors numbers 1-8.
[figures omitted; refer to PDF]
[figure omitted; refer to PDF]
[figures omitted; refer to PDF]
[figures omitted; refer to PDF]
Next, consider the influence of different sparse dictionary transformations on the compression effect of the bearing vibration signal, by setting three different sparse transformation dictionaries (DCT, DFT, and DWT), in which the Daubechies wavelet length of DWT is set to 16, selecting Gaussian random observation matrix and GOMP reconstruction algorithm. Using these three different sparse dictionaries to perform data compression measurement and reconstruct the experimental signal, we obtain the parameter indicators of the signal reconstruction performance of three different sparse dictionaries. Comparing Figures 15–17 shows that the signal reconstruction performance index of the base DFT is superior to that of DCT and DWT; in three different sparse transformation methods, DFT has better sparse performance and performance in data compression.
[figure omitted; refer to PDF]
[figures omitted; refer to PDF]
[figure omitted; refer to PDF]5.3. Quantitative Characterization of the Bearing Protection Effect Based on the Unified Characteristic Index
The original high-Witt collection including time domain features, frequency domain features, energy features based on EMD, and Lempel-Ziv complexity features of EMD is extracted. In order to further realize the dimensionality reduction of high-Witt collection and improve the performance of cluster classification, ten sensitivity scores as described above are learned, and the 3, 6, 7, and 10 single measure feature evaluation models are selected as the submodels of mixed multimeasure feature evaluation models according to the sensitivity learning results. They are intraclass and interclass integrated distance model, Pearson correlation coefficient model, Fisher score model, and Laplacian scoring model. The best sensitivity feature subset sensitivity score distribution under the four single measurement feature evaluation indicators is shown in Figure 18. A hybrid measure feature evaluation model is constructed for the four preferred measure evaluation submodels. Since four random combinations into mixed measure models have 11 combination methods, the 11 mixed measure feature evaluation models learn the sensitivity, obtain the comprehensive sensitivity score sequence, and obtain the discrete coefficient, cliff value, and comprehensive evaluation index of the sensitivity learning results based on the comprehensive sensitivity score evaluation index
Table 2
Results of various evaluation parameters of characteristic sensitivity score of multimeasure mixed model.
| Hybrid policy | A single type of measure included | Sensitivity learning score sequence standard difference | Sensitivity scores learn the score sequence mean | Sensitivity scores learn the score sequence discrete coefficients | Sensitivity scores learn the score sequence cliff values | Comprehensive evaluation index of sensitivity score sequence |
| 3#, 6# | 2.5450 | 3.5357 | 0.7198 | 3.2073 | 1.5194 | |
| 3#, 7# | 2.1382 | 2.1456 | 0.9966 | 8.8875 | 2.9761 | |
| 3#, 10# | 2.1179 | 2.2097 | 0.9585 | 8.7751 | 2.9001 | |
| 6#, 7# | 1.9732 | 1.7685 | 1.1158 | 13.7512 | 3.9170 | |
| 6#, 10# | 1.9489 | 1.7830 | 1.0931 | 14.1195 | 3.9286 | |
| 7#, 10# | 1.8865 | 1.6264 | 1.1599 | 16.9705 | 4.4367 | |
| 3#, 6#, 7# | 1.9730 | 1.7800 | 1.1085 | 13.6794 | 3.8940 | |
| 3#, 6#, 10# | 1.9491 | 1.7938 | 1.0866 | 14.0398 | 3.9058 | |
| 3#, 7#, 10# | 1.8903 | 1.6315 | 1.1587 | 16.7992 | 4.4119 | |
| 6#, 7#, 10# | 1.8392 | 1.5276 | 1.2040 | 19.6013 | 4.8579 | |
| 3#, 6#, 7#, 10# | 1.8387 | 1.5254 | 1.2054 | 19.6395 | 4.8655 |
It can be seen from the table above that the discrete coefficient, cliff value, and comprehensive sensitivity score evaluation indicators of the mixed measure feature evaluation model after the random combination of four single measures are best performed when the 3, 6, 7, and 10 measures are fully combined. It can therefore be argued that the hybrid strategy exhibits outstanding performance in strengthening the sensitive features, weakening the nonsensitive features, and a subset of reduced optimal features. Features with large sensitivity scores are extracted as subfeatures of the subset of optimal feature subsets. Its feature number is 1, 2, 3, 7, 9, and 16.
To further verify that the extracted sensitivity scores perform well for the clustering effect of a subset of optimal features, principal component analysis (PCA [28]) of the best subsets of the optimal evaluation model is applied. To facilitate the application of PCA, visual analysis is performed. Figure 19 shows a visual analysis diagram of the first characteristic subset of the 3, 6, 7, and 10 single measure evaluation models. It can be seen that the best characteristic subset characteristics of the 3 and 6 single measures cannot be classified and clustered by data samples regardless of the serious travel overlap between the distance and different categories. The best characteristic subset corresponding to the 7 and 10 single measure evaluation models can cluster different protective state data samples effectively, but the distribution is scattered and the inner class range is large. From the perspective of interclass distance, the clustering effect is not prominent, and the optimal multimeasure mixed evaluation model is far better than the other four single measure subsets in classification clustering.
[figures omitted; refer to PDF]
A Cartesian product is performed for the preferred optimal subfeature subset based on a multimeasure mixed evaluation model. The Cartesian product calculation expressions defining the unified feature metrics are
In the formula,
Figure 20 shows the distribution of different protective states in the time domain and the comprehensive evaluation from a single feature. Figure 21 is the comprehensive characteristic index of bogie bearing vibration signal after characteristic combination. The unified characteristic index based on the full time domain is the most significant in the protection state 3 (no protection) and the worst protection effect, while the unified characteristic index of protection state 1 is not significant; its peak is far less than the protection states 2 and 3, the best protection effect, and the protection effect of protection state 2 is secondary.
[figure omitted; refer to PDF][figure omitted; refer to PDF]6. Conclusion
In this paper, the state characterization of bogie traction motor bearings under different transportation protection is studied, and the multimeasure hybrid characterization model based on compressive sensing theory is proposed, which is verified by the highway transportation example of Ningbo Line 3 urban rail vehicle bogie traction motor bearings. Experiment: when the protection state is undecoupled + the screw is not jacked (protection state 3), the bearing damage is the most serious. The second is when the protection state is decoupling + screw jacking (protection state 2). In the case that the protection state is undecoupled + binding + screw top (protection state 1), the bearing has almost no damage. That is, the protection effect is protection state 1 > protection state 2 > protection status 3.
Authors’ Contributions
The authors’ contributions are as follows. Yi Liu was responsible for guiding conceptualization and methodology, criticism, and correction. Qi Chang was responsible for conceptualization, methodology, data curation, software, validation, investigation, and original draft. Jiaxin Luo was responsible for review and editing. Lin Li was responsible for investigation, providing test guidance, and review. Junfeng Man was responsible for review and editing. Wei Fen was responsible for investigation and review. Qilin Chen was responsible for software and review. Yiping Shen was responsible for guiding conceptualization, criticism, and correction.
Acknowledgments
This research was funded by the National Key Research and Development Project (grant number 2019YFB1405400), the National Natural Science Foundation of China (grant number 51805161), and the Huxiang Youth Talent Project (grant numbers 2019RS2062 and 2020RC3049).
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Abstract
Under different transportation protection, the sample data of bogie traction motor bearings of urban rail vehicles are seriously unbalanced, and the fault diagnosis ability and generalization effect are poor, which makes it difficult to evaluate the protection effect of bearings effectively. In this paper, a multimeasure hybrid evaluation model based on compressed sensing is proposed to evaluate the effect of bearing transportation protection under data imbalance. Firstly, bearing vibration signals under different transport protection conditions were compressed and sampled, and the original high-Witt collection in time domain, frequency domain, and time-frequency domain was extracted. Then, a multimeasure mixed feature evaluation model of correlation, distance, and signal was constructed, and the optimal multimeasure combination strategy was optimized by using comprehensive sensitivity score evaluation index. Finally, an evaluation model of bearing protection effect based on unified feature index was constructed by using the best feature subset evaluated, and the unified indicator was quantified to characterize the protection effect of different protection states. The experimental results show that the model can effectively evaluate bearings under different transport protection.
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Details
1 School of Computer Science, Hunan University of Technology, Zhuzhou, 412000 Hunan, China; CRRC Zhuzhou Electric Locomotive Co., LTD., Zhuzhou, 412000 Hunan, China; National Innovation Center of Advanced Rail Transit Equipment, Zhuzhou, 412000 Hunan, China
2 School of Computer Science, Hunan University of Technology, Zhuzhou, 412000 Hunan, China
3 National Innovation Center of Advanced Rail Transit Equipment, Zhuzhou, 412000 Hunan, China
4 Hunan Key Laboratory of Mechanical Equipment Health Maintenance, Hunan University of Science and Technology, Xiangtan, 411201 Hunan, China





