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© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

Wire Arc Additive Manufacturing (WAAM) has many applications in fabricating complex metal parts. However, controlling surface roughness is very challenging in WAAM processes. Typically, machining methods are applied to reduce the surface roughness after a part is fabricated, which is costly and ineffective. Therefore, controlling the WAAM process parameters to achieve better surface roughness is important. This paper proposes a machine learning method based on Gaussian Process Regression to construct a model between the WAAM process parameters and top surface roughness. In order to measure the top surface roughness of a manufactured part, a 3D laser measurement system is developed. The experimental datasets are collected and then divided into training and testing datasets. A top surface roughness model is then constructed using the training datasets and verified using the testing datasets. Experimental results demonstrate that the proposed method achieves less than 50 μm accuracy in surface roughness prediction.

Details

Title
Top Surface Roughness Modeling for Robotic Wire Arc Additive Manufacturing
Author
Chen, Heping 1 ; Yaseer, Ahmed 1 ; Zhang, Yuming 2   VIAFID ORCID Logo 

 Ingram School of Engineering, Texas State University, San Marcos, TX 78666, USA; [email protected] 
 Department of Electrical and Computer Engineering, University of Kentucky, Lexington, KY 40506, USA; [email protected] 
First page
39
Publication year
2022
Publication date
2022
Publisher
MDPI AG
e-ISSN
25044494
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2652975871
Copyright
© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.