Full text

Turn on search term navigation

© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

Stereolithography (SL) additive manufacturing process provides increased dimensional precision, smooth surface finish and printing resolution range in the order of magnitude of 100 μm, allowing to obtain intricate 3D geometries. The incorporation of ceramic-based inclusions within liquid resins enhances the thermal and mechanical properties of the final 3D printed component while improving the surface finishing of the final parts; in this way, it expands the range of process applications and reduces the post-processing steps. The proposed approach investigates the bulk modification of commercial SLA resins mixed with ceramic powders of Al2O3 (grain size 1–10 μm) and SiO2 (grain size 55–75 nm) aiming to improve 3D printed parts performance in terms of mechanical properties, dimensional stability and surface finishing compared with pure, unmodified resins. The produced materials were used for the development of inserts for injection moulding and were examined for their performance during the injection moulding process. The addition of particles in the nano- and micro-range is being employed to improve parts performance for rapid tooling applications whilst maintaining 3D printing accuracy, thermal and mechanical properties as well as achieving a smooth surface finishing compared with unmodified resins.

Details

Title
SLA Resins Modification by Liquid Mixing with Ceramic Powders Aiming at Mechanical Property and Thermal Stability Enhancement for Rapid Tooling Applications
Author
Karatza, Anna 1   VIAFID ORCID Logo  ; Zouboulis, Panagiotis 2 ; Gavalas, Iakovos 2 ; Dionisis Semitekolos 3   VIAFID ORCID Logo  ; Kontiza, Artemis 3   VIAFID ORCID Logo  ; Karamitrou, Melpo 3 ; Koumoulos, Elias P 4   VIAFID ORCID Logo  ; Charitidis, Costas 3   VIAFID ORCID Logo 

 BioG3D P.C., 1 Lavriou Str., Technological & Cultural Park of Lavrion, GR-19500 Lavrion, Greece; RNANO Lab—Research Lab of Advanced, Composite, Nanomaterials & Nanotechnology, Department of Materials Science and Engineering, School of Chemical Engineering, National Technical University of Athens, Zographos, GR-15780 Athens, Greece 
 BioG3D P.C., 1 Lavriou Str., Technological & Cultural Park of Lavrion, GR-19500 Lavrion, Greece 
 RNANO Lab—Research Lab of Advanced, Composite, Nanomaterials & Nanotechnology, Department of Materials Science and Engineering, School of Chemical Engineering, National Technical University of Athens, Zographos, GR-15780 Athens, Greece 
 IRES—Innovation in Research & Engineering Solutions, Rue Koningin Astridlaan 59B, 1780 Wemmel, Belgium 
First page
129
Publication year
2022
Publication date
2022
Publisher
MDPI AG
e-ISSN
25044494
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2756725476
Copyright
© 2022 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.