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Abstract
In this study, experiments were carried out on AISI 304SS metal using cusp magnetic field (CMF)-assisted gas-tungsten arc welding (GTAW). The CMF was generated using four custom-made samarium cobalt (Sm2Co17) permanent magnets. Influence of CMF on the weld morphology, microstructure, elemental composition, and phase evolutions was evaluated using the optical microscope, field-emission scanning electron microscope (FESEM), and X-ray diffraction (XRD) technique. Tensile and Vickers hardness tests were conducted to evaluate the mechanical characteristics of the weld joints. After conducting tensile testing, the fracture mode of the tensile specimens was determined using FESEM. In CMF-assisted welds, the average width of weld bead was decreased by 13% and depth of penetration was increased by 37%. Also, the temperature of the workpiece, 6.5 mm away from the weld center line, showed a significant decrease for the same amount of heat input. The application of CMF resulted in the decrease of columnar dendrites and transformation of columnar dendrites to equiaxed dendrites in the weldment. The decrease in heat-affected zone thickness was also observed. The additional magnetic field caused a stirring action in the weld pool, which enhanced grain refinement and ferrite reduction. The tensile properties were improved by an average of 59%, and also, an increase in hardness at the heat-affected zone was observed in the CMF-assisted welds.
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1 Indian Institute of Technology Guwahati, Department of Mechanical Engineering, Guwahati, India (GRID:grid.417972.e) (ISNI:0000 0001 1887 8311)





