Synthesis and performance evaluation of polymer-ceramic composite microcapsules as reservoir protectant for natural gas hydrate drilling

Abstract

Natural gas hydrate is a promising unconventional natural gas source due to its high energy density and huge global reserves. During exploitation, the drilling fluid may invade the hydrate formation and induce hydrate decomposition, causing reservoir damage. Herein, a novel reservoir protectant made by bio-degradable temporary plugging material (BDTPM) was developed in the form of polymer-ceramic composite microcapsules. As an additive to the drilling fluid, the BDTPM can minimize drilling fluid intrusion by plugging the reservoir during drilling and afterwards maximize permeability recovery by degrading the material. The particle size distribution was in the range of 1–130 μm. The optimal mass ratio between modified ceramic particles, ethyl cellulose and epoxy resin was found to be 4:2:1. The plugging rate was 100% when ethyl cellulose and epoxy resin were mixed to coat the ceramic particles to form BDTPM, and the plugging performance was the best. At a temperature close to the typical hydrate reservoir environment (5 °C), 0.02 wt% low-temperature complex enzyme can degrade BDTPM, and the permeability recovery rate is 64.66%. The efficient reservoir protectant developed in this work could play an important role in the successful drilling of natural gas hydrate reservoirs.