1. Introduction
In light of the recent explosive growth of the electronics industry, customers’ expectations for the performance of their electronic devices have steadily grown [1,2,3]. As a result, industrial demand is now more focused on integration and miniaturization, driving a need for advanced high-energy storage materials [4,5,6]. The ultrafast charging/discharging speed, ultrahigh power density, and high operating voltage of dielectric capacitors are clear benefits when compared to alternative energy storage technologies like super-capacitors or Li-ion batteries [7]. However, conventional dielectric ceramics have drawbacks, like poor dielectric stability and low energy storage capacity, which seriously hinder their large-scale development and application in microelectronics and portable devices [8,9]. Hence, there is an immediate demand for dielectric ceramic materials having high density along with efficiency of energy storage. The main performance parameters, namely, Wrec, the overall energy storage density WL and the η, can be computed from P–E loops [10,11,12]:
(1)
(2)
(3)
Here, E stands for the applied electric field, Pmax and Pr denote the maximal (saturate) polarization and residual polarization, respectively, and WL denotes the density of energy loss. As seen from the equation, to obtain an enhanced energy storage density, these individual parameters should be reasonably balanced.
In recent years, researchers have studied lead-free dielectric materials, encompassing Bi0.5Na0.5TiO3(BNT)-, NaNbO3 (NN)-, BiFeO3(BF)-, K0.5Na0.5NbO3(KNN)-, and BaTiO3(BT)-based materials [13,14,15,16,17]. Among these, lead-free ceramics based on BNT are of interest because of their large Pmax, high Curie temperature, and excellent dielectric properties. On the other hand, pure BNT ceramics have low Eb and a square P–E loop, which results in low η and Wrec. Composition design and ion doping have been found to be effective ways of improving the Eb and P–E curves of BNT-based systems [18]. However, most previous research has focused on improving energy storage performance under high Eb. As an example, it has been reported by Wang et al. [19] that the incorporation of Sr(Ta0.5Sb0.5)O3 into 0.94BNT–0.06BT ceramics refined the size of grain, improved the relaxor degree, and displayed the best energy storage properties of 8.33 J/cm3 at 620 kV/cm Eb. Likewise, Li et al. [20] explored the impact of Sm2O3 on the characteristics of energy storage of 0.6Na0.5Bi0.5TiO3–0.4Sr0.7Bi0.2TiO3 ceramics and suggested the Wrec at Eb of 470 kV/cm was 6.1 J/cm3. However, owing to the high cost of utilizing insulation technology and the danger of employing energy storage equipment at high Eb [21], outstanding energy storage performance at relatively low Eb circumstances is essential for the wide-ranging use of dielectric ceramic capacitors [22].
In the pursuit of achieving a high Wrec under a relatively low Eb, an in-depth exploration has been carried out. According to the well-established previous reports [23,24,25], it has been demonstrated that NN holds great potential. NN has the ability to strengthen the relaxor behavior within relevant materials. This strengthening effect is crucial as it directly contributes to improving the overall performance of energy storage. For instance, Qi et al. conducted a series of experiments on BNT–NN ceramics. They specifically modified these ceramics using NN. Through their meticulous experimental procedures, they managed to get an extremely high Wrec value of 7.02 J/cm3 at 390 kV/cm [26]. This result clearly showcases the positive impact of NN modification on improving the energy storage capacity. In another study, Wu et al. [27] took a different approach. They introduced NN along with Sr0.85Bi0.1TiO3 into BNT ceramics. Their comprehensive research led to significant findings. At an electric field strength of 220 kV/cm, they reported an improved Wrec value of 3.08 J/cm3. Moreover, the efficiency of the energy storage system reached 81.4%. This suggests a rather high-efficiency operation in this particular situation, in addition to an improvement in the recovered energy density. Zhu et al. [28] further delved into the energy storage performance of (1 − x)(0.95BNT–0.05SZ)–xNN ceramics, exploring their performance at lower electric field strengths. Remarkably, they obtained a Wrec of 3.14 J/cm3 and an outstanding energy efficiency of 79% at a relatively low Eb of 120 kV/cm. This achievement highlights the potential of this specific ceramic composition in optimizing the characteristics of energy storage at low electric fields.
In our previous research [29], the 0.985(BNT–BT)–0.015Er ceramic exhibited several desirable properties, such as narrow hysteresis loops and a high Pmax. However, its relatively low Eb limited its potential applications. To address this limitation, we introduced AlN, which has an exceptional breakdown strength (up to 12–15 MV/cm), into the system. Our investigations revealed that the addition of 0.03 mol of AlN increased the breakdown strength, with a maximum value reaching 110 kV/cm. However, this composition exhibited a low recoverable energy efficiency (η = 44%) and energy density (Wrec = 0.67 J/cm3), indicating the need for further improvement. Therefore, in this work, we introduce NN as a dopant for grain size refinement and improvement of the relaxor behavior of the 0.97[0.985(BNT–BT)–0.015Er]–0.03AlN ceramics. This approach aims to improve Wrec and η under low Eb conditions. Consequently, a series of lead-free ceramics with the composition (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN were prepared. The microstructure, relaxor behavior, dielectric properties, crystal structure, and energy storage performance of these ceramics were examined systematically.
2. Experimental Procedure
2.1. Sample Fabrication
(1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN(x = 0, 10 wt%, 20 wt%, 30 wt%, 40 wt%) lead-free dielectric materials were manufactured via a traditional solid-state reaction approach. First, TiO2 (98%), Na2CO3 (99.5%), Bi2O3 (99%), Er2O3 (99.9%), BaTiO3 (99.9%), Nb2O5 (99.9%), and AlN (99.5%) were milled for 4 h in ethanol and subsequently dried at a temperature of 100~120 °C. After being pre-sintered at 100~150 °C/hour, the dried material was heated to 800 °C and held for two hours before naturally cooling to room temperature (RT). Under the same conditions, a second cycle of milling and drying was conducted. The powder was then mixed with 8 wt% PVA as a binder and formed into 1 mm thick by 10 mm wide pellets. After covering the pellets with calcined powder of the same composition, the pellets were sintered at 1150 °C in air for 120 min to prevent volatilization of Bi and Na. Lastly, two surfaces of the ceramic particles were placed with silver electrodes and heated at 550 °C for 30 min. Ultimately, the specimens were subjected to polarization within silicone oil to facilitate dielectric property analysis.
2.2. Structure and Electrical Characterization
The crystallization phase structure of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN was examined via XRD (Bruker D8 Advance diffractometer, Madison, Germany) with CuKα radiation at the ambient surrounding temperature. SEM (Quanta FEG 250, Frequency Electronics, Inc., Hillsboro, OR, USA) was applied to observe the samples’ morphology and microstructure. Using an energy dispersive spectrometer (EDS, Inca X-Max 50, Oxford Instrumental Analysis Co., Ltd., Oxford, UK), the energy spectrum was analyzed. The temperature stability, P–E hysteresis loops, and dielectric breakdown strength were assayed with a ferroelectric test system (RTI-LC Π, Radiant Technologies Inc., Burbank, CA, USA).
3. Results and Discussion
The XRD patterns of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics in the 2θ ranges of (a) 20–80°, (b) 39–41°, and (c) 45.5–47.5°, ceramics at RT are revealed in Figure 1a–c. The development of a full solid solution is confirmed by the observation that all compositions exhibit a characteristic perovskite structure and are devoid of impurity phases. Meanwhile, Figure 1b,c illustrates that the 2θ ranges of 39–41° and 45.5–47.5° are zoomed in. In these regions, the splitting of the (111) peak at around 40.5° and the (200) peak at around 47° revealed that rhombohedral and tetragonal phases coexist in all (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN samples, which is a common feature in perovskite materials undergoing phase transitions.
Moreover, with the introduction of NN, these diffraction peaks moved to smaller angles. This shift is associated with the substitution of larger Nb5+ ions (0.64 Å ionic radius) for the smaller Ti4+ ions (0.605 Å ionic radius) on the B sites. However, the slight expansion of the single-cell volume is insufficient to significantly enhance the relative displacement and activity space of the B-site ions, even when the larger Nb5+ ions occupy these sites (please refer to references [30,31,32]). This structural change may lead to a reduction in the Pmax, which in turn significantly affects the energy storage characteristics.
Figure 2a–e reveal the SEM images of the surface microstructure and the mean grain size measurements for all samples. All samples displayed dense microstructure and low porosity. Notably, when the addition of NN is increased to 30 wt%, the originally elongated bar-shaped grains disappear. This phenomenon can be attributed to the substitution of Ti4⁺ with Nb5⁺, which introduces significant lattice distortion since Ti4⁺ and Nb5⁺ have different valence states and ionic radii. The lattice distortion increases internal stress within the grains, reducing grain mobility and suppressing grain growth [33]. As a result, the elongated bar-shaped grains, which typically form under conditions of higher grain mobility, are no longer sustained and instead transform into smaller, more equiaxed grains. We used NaNo measuring software to estimate the particle size distribution with increasing NN concentration, and the results are displayed in Figure 3. The average particle size reduced from 2.82 μm to 2.14 μm as the NN concentration increased. This reduction in grain size further supports the idea that the introduction of NN suppresses grain growth. The decreased grain size and increased density can result in a rise in the Eb. The correlation between breakdown field strength and grain size can be expressed by the equation below [34]:
(4)
Here, G represents the average grain size (AGS). It can be deduced from Equation (4) that smaller grain sizes in ceramics result in larger Eb, which is beneficial for achieving higher Wrec [35,36,37].
To evaluate the distribution of various elements in the ceramics, energy dispersive spectroscopy (EDS) was applied to conduct an elemental scan of 60 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–40 wt% NN, as presented in Figure 4. The findings indicate that the elements are uniformly distributed within the ceramic grains. This uniform distribution is in line with the results of XRD, which confirm the formation of a homogeneous solid solution. Additionally, the proportions of the various elements closely match the theoretical values, validating the stoichiometric composition of the samples.
Figure 5a exhibits the P–E loops, (b) the remanent polarization (Pr) and Pmax, and (c) the η, total energy density (Wtot), together with Wrec as a function of x for (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics at RT and 110 kV/cm. Figure 5a demonstrates that the P–E loops become narrower as NN content increases. At x = 0, Pmax reduces from 28.13 μC/cm2 to 11.06 μC/cm2 at x = 40 wt%, while Pr reduces from 9.38 μC/cm2 to 1.22 μC/cm2, as exhibited in Figure 5b. The generation of polar nanoregions (PNRs), along with the disturbance of the long-range ferroelectric order caused by the presence of NNs, may be the cause of this phenomenon. Under the condition of the applied electric field, PNRs can achieve a saturation value of Pmax by polarizing into ferroelectric domains [38], while the complete elimination of the random distribution of PNRs by the applied electric field results in a return to a local ergodic relaxor state that minimizes Pr [39]. Consequently, the creation of PNRs strengthens the characteristics of the ferroelectric relaxor, elongates the P–E loop, and enhances the performance of Wrec.
Figure 5c illustrates the performance of energy storage of the ceramic samples identified from P–E loops. With increasing NN content, Wrec decreases slightly, primarily caused by the gradual decrease in Pmax. In comparison, η shows an increasing trend, reaching a peak value of 81.96% at x = 40 wt%. This trend indicates that while the Pmax decreases, the reduction in hysteresis (as evidenced by the lower Pr) leads to improved energy storage efficiency.
Eb is among the critical parameters of energy storage ceramics. For examining the Eb performance of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics, Figure 6a–c illustrate the P–E loops, Pmax, Pr, Eb, together with the corresponding Wtot, Wrec, and η of the ceramics at the maximal applied electric field. Figure 6a reveals that as the NN content elevates, polarization saturation of the P–E ring occurs and narrows considerably. As NN content increases, Eb increases considerably, from 110 kV/cm at x = 0 to 155 kV/cm at x = 40 wt%. Nevertheless, Pmax and Pr also decrease significantly, as depicted in Figure 6b. In comparison with the values at 110 kV/cm presented in Figure 5b, Pmax is somewhat improved. When x exceeds 10 wt%, Pr shows little change. Smaller values of Pr and the continuous enhancement of Eb are conducive to achieving higher densities of energy storage, as seen in Figure 6c. However, Wrec does not show a consistent increasing trend. Instead, it first elevates from 0.67 J/cm3 to 1.02 J/cm3, reaches a maximum value of 1.06 J/cm3, and then slightly reduces to 1.05 J/cm3. The primary reason for this situation is the insufficient applied electric field. Wrec and Pmax of the dielectric material are significantly higher than those at lower electric fields as the applied electric field is close to the breakdown threshold. Despite this, the η is considerably elevated from 44% to 88%, making it superior to the undoped 0.97[0.985(BNT–BT)–0.015Er]–0.03AlN ceramics.
Furthermore, the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic exhibits superior Wrec and η values compared to other lead-free energy storage ceramics, as presented in Figure 7. Specifically, AN-based ceramics [40,41,42,43] and KNN-based ceramics [32,44,45] achieve high Wrec values but have relatively low η values. Meanwhile, BNT-based [46,47,48] and BF-based ceramics [49,50,51,52] exhibit relatively high η values, yet they still fall short of the performance demonstrated by the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic. In this work, the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic achieves an impressive Wrec of 1.06 J/cm3 and an η of 88%, surpassing the performance of previously documented high-performance BNT-based systems.
The practical use of energy storage capacitors requires stability in temperature along with frequency besides large η and high Wrec. Figure 8a,b exhibit that the unipolar P–E and P–E loops of the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic are stable across both ambient temperature and the 0.5–50 Hz frequency range. Panels (a) and (b) indicate that Pmax progressively declines from 12.57 μC/cm2 to 11.48 μC/cm2 with increasing frequency, while Pr remains essentially unchanged at 0.70 μC/cm2. The corresponding values of W, Wrec, and η exhibit only slight fluctuations at different frequencies, as illustrated in Figure 8c. Specifically, the changes in Wrec (from 0.68 J/cm3 to 0.61 J/cm3) and η (from 85% to 86%) are less than 10% and 1% of their respective initial values, respectively.
The relationships between the unipolar P–E and P–E loops of the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% ceramic at 10 Hz and temperatures ranging from 20 to 120 °C, as well as the corresponding W, Wrec, and η values, are displayed in Figure 8d–f. With increasing temperature, Pmax and Pr slowly increase from 12.56 μC/cm2 and 0.58 μC/cm2 at 20 °C to 14.30 μC/cm2 and 2.55 μC/cm2 at 120 °C, respectively. Meanwhile, Wrec decreases from 0.67 J/cm3 to 0.63 J/cm3, representing a change of 5.97%, while η decreases from 87.8% to 70.3%. These results demonstrate that the 70 wt% [0.97(BNT–BT–0.015Er)–0.03AN]–30 wt% NN ceramic exhibits outstanding stability in frequency and temperature for energy storage characteristics.
4. Conclusions
To sum up, dense (1 − x){0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics with varying amounts of NN were fabricated in this work via employing a traditional solid-state reaction approach. In the current work, the effects of NN content on the ceramic microstructure, dielectric characteristics, and energy storage capacities were comprehensively examined. The induction of NN effectively improved the properties of energy storage by elevating the relaxor degree and refining the grain size. Compared with the 0.97[0.985(BNT–BT)–0.015Er]–0.03AlN ceramic (Eb = 110 kV/cm, η = 44%), the (1 − x){0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramic achieved a significant improvement in η = 88% at a moderate Eb = 155 kV/cm. Moreover, the Wrec was considerably raised from 0.67 J/cm3 to a maximal value of 1.06 J/cm3 when x = 30 wt%. Further investigation revealed that the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic exhibited superior stability: Wrec varied by only 10% and η by 1% at 5–50 Hz, while the variations of both η and Wrec are less than 8% at 20–100 °C. These properties emphasize the potential of NaNbO3-doped ceramics for the applications of high-performance energy storage.
Conceptualization, H.L. (Hongxia Li); data curation, R.W., J.S. and Q.Z.; Formal analysis, H.L. (Hui Li); Funding acquisition, J.G.; investigation, L.Y.; methodology, J.G., H.G. and Y.Z.; project administration, J.G., H.G. and Y.Z.; resources H.L. (Hongxia Li), R.W., J.S. and Q.Z.; software, L.Y.; writing—original draft preparation, J.G. All authors have read and agreed to the published version of the manuscript.
The authors are available to provide data in support of the conclusions of this study upon reasonable request.
The authors thank Jinping Zhang for her assistance in the preparation of the data in this work.
Author Haizhou Guo was employed by the company Sensor R&D Center, Zhengzhou Winsen Electronics Technology Company Limited, Hanwei Electronics Group Corporation. The remaining authors declare that the research was conducted in the absence of any commercial or financial relationships that could be construed as a potential conflict of interest.
Footnotes
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Figure 1. XRD patterns of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics in the 2θ ranges of (a) 20–80°, (b) 39–41°, and (c) 45.5–47.5°.
Figure 2. SEM images of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics with (a–e) x = 0, 10 wt%, 20 wt%, 30 wt%, and 40 wt%.
Figure 3. The AGS of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics for (a–e) x = 0, 10 wt%, 20 wt%, 30 wt%, and 40 wt%. (f) The variation in the AGS.
Figure 4. EDS Elemental Mapping of 60 wt% ({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–40 wt% NN ceramics.
Figure 5. (a) P–E loops, (b) Pmax and Pr, and (c) Wrec, Wtot, and η as a function of x for (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics at RT in a 110 kV/cm electric field.
Figure 6. (a) P–E circuits, (b) Pma, Pr, and Eb, and (c) the corresponding Wtot, Wrec, and η of (1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN (x = 0, 10 wt%, 20 wt%, 30 wt%, and 40 w%) ceramics under the maximum applied electric field.
Figure 7. Comparison the energy storage properties of 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN, and other reported lead- free energy storage ceramics.
Figure 8. Characterization of the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN component:(a) P–E loops, (b) unipolar P–E loops, and (c) Wtotc, Wrec, and η at 0.5–50 Hz; (d) P–E loops, (e) unipolar P–E loops, and (f) changes in Wtot, Wrec, and η at 20–120 °C.
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Abstract
Dielectric capacitors with a high density of recoverable energy storage are extremely desirable for a variety of uses. However, these capacitors often exhibit lower breakdown strengths and energy efficiency compared to other materials, which poses significant challenges for their practical use. We report on a novel antiferroelectric ceramic system in the present study, (1 − x){0.97[0.985(0.93Bi0.5Na0.5TiO3–0.07BaTiO3)–0.015Er)]–0.03AlN}–xNaNbO3 (x = 0, 10 wt%, 20 wt%, 30 wt%, and 40 wt%), synthesized via a conventional solid-state reaction approach. Here, (Bi0.5Na0.5TiO3–BaTiO3) is denoted as BNT–BT. We observed that varying the NaNbO3 (NN) content gradually refined the grain size of the ceramics, narrowed their hysteresis loops, and transformed their phase structure from antiferroelectric to relaxor ferroelectric. These changes enhanced breakdown strength (Eb), thus increasing the performance of energy storage. Specifically, the recoverable energy density (Wrec) and energy storage efficiency (η), respectively, reached 0.67–1.06 J/cm3 and 44–88% at electric fields of 110–155 kV/cm, with the highest performance observed at 30 wt% NN doping. Additionally, over a broad range of temperature and frequency, the 70 wt% {0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–30 wt% NN ceramic demonstrated exceptional stability in energy storage. These results demonstrate the significant potential of lead-free(1 − x)({0.97[0.985(BNT–BT)–0.015Er]–0.03AlN}–xNN ceramics for the applications of high-performance energy storage.
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1 Faculty of Engineering, Huanghe Science & Technology College, Zijingshan South Road, Zhengzhou 450006, China;
2 Sensor R&D Center, Zhengzhou Winsen Electronics Technology Company Limited, Hanwei Electronics Group Corporation, Jinsuo Road, Zhengzhou 450000, China
3 Faculty of Engineering, Huanghe Science & Technology College, Zijingshan South Road, Zhengzhou 450006, China;