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Abstract

In the Industrial Internet of Things (IIoT) field, the diversity of devices and protocols leads to interconnection challenges. Conventional Modbus Transmission Control Protocol (TCP) to Remote Terminal Unit (RTU) gateways suffer from high overhead and latency of the TCP protocol stack. To enhance real-time communication while ensuring reliability, this study applies Markov chain theory to analyze User Datagram Protocol (UDP) transmission characteristics. An Advanced UDP (AUDP) protocol is proposed by integrating a Cyclic Redundancy Check (CRC) check mechanism, retransmission mechanism, Transaction ID matching mechanism, and exponential backoff mechanism at the UDP application layer. Based on AUDP, a Modbus AUDP-RTU gateway is designed with a lightweight architecture to achieve bidirectional conversion between Modbus AUDP and Modbus RTU. Experimental validation and Markov chain-based modeling demonstrate that the proposed gateway significantly reduces communication latency compared to Modbus TCP-RTU and exhibits higher reliability than Modbus UDP-RTU.

Details

1009240
Business indexing term
Title
Enhancing Bidirectional Modbus TCP ↔ RTU Gateway Performance: A UDP Mechanism and Markov Chain Approach
Author
Zhao, Shuang 1 ; Zhang, Qinghai 1 ; Zhao Qingjian 1   VIAFID ORCID Logo  ; Zhang, Xiaoqian 1 ; Guo, Yang 1   VIAFID ORCID Logo  ; Lu Shilei 1 ; Song, Liqiang 2 ; Zhao Zhengxu 1 

 Shandong Key Laboratory of Space Debris Monitoring and Low-Orbit Satellite Networking, Qingdao University of Technology, Qingdao 266520, China; [email protected] (Q.Z.); [email protected] (Q.Z.); [email protected] (X.Z.); [email protected] (Y.G.); [email protected] (S.L.); [email protected] (Z.Z.) 
 National Astronomical Observatories, Chinese Academy of Sciences, Beijing 100101, China; [email protected] 
Publication title
Sensors; Basel
Volume
25
Issue
13
First page
3861
Number of pages
28
Publication year
2025
Publication date
2025
Publisher
MDPI AG
Place of publication
Basel
Country of publication
Switzerland
e-ISSN
14248220
Source type
Scholarly Journal
Language of publication
English
Document type
Journal Article
Publication history
 
 
Online publication date
2025-06-21
Milestone dates
2025-04-27 (Received); 2025-06-17 (Accepted)
Publication history
 
 
   First posting date
21 Jun 2025
ProQuest document ID
3229157905
Document URL
https://www.proquest.com/scholarly-journals/enhancing-bidirectional-modbus-tcp-↔-rtu-gateway/docview/3229157905/se-2?accountid=208611
Copyright
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.
Last updated
2025-07-11
Database
ProQuest One Academic