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Abstract

The consumption of electronic products is growing rapidly, resulting in considerable amounts of electronic waste (e-waste). In addition, economic, environmental, and social perspectives increased the need to develop an effective reverse supply chain (RSC). This study, therefore, formulates a stochastic model for a multi-objective, multi-product, multi-period RSC for electronic waste (e-waste) under uncertainty in returns’ quantity, quality, and availability to repair. Three objective functions are considered: maximizing profit, maximizing social impact, and minimizing CO2 emissions. The end-of-life (EOL) household appliance firm was considered for illustration. Results showed that selling products’ parts and generating 123.025 tons of raw materials are expected to generate profit and revenue averages of USD 547,750 and USD 220,207, respectively. The multiple-product RSC is expected to increase profit by 2.3 times that of a single-product RSC. Finally, the effects of uncertainty in model parameters on the objective functions are examined. In conclusion, the proposed RSC of e-waste can effectively enhance sustainability.

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1. Introduction

A supply chain (SC) is a connected network of various entities involved in the manufacturing and delivery of finished goods or services [1]. Forward Supply Chain (FSC) transforms raw materials into finished products to fulfill customer demands [2]. Unfortunately, the growing quantities of end-of-life (EOL) products have increased negative environmental impacts and exhaustion of natural and non-renewable resources [3,4,5,6,7]. Specifically, the consumption of electronic products is growing rapidly, leading to large volumes of EOL products and, in turn, considerable e-waste [8]. Hence, growing concerns from economic, environmental, and social perspectives have increased the need to develop an effective reverse supply chain (RSC) for e-waste [9]. Moreover, the increased awareness of economic, social, and regulatory compliance-related benefits has attracted organizations and manufacturers to implement RSC [10,11].

Generally, an RSC includes various operations: collection, inspection, sorting, and recovery of returned products [11,12,13]. Mainly, e-waste recovery comprises several main stages, including collection and sorting, refurbishing and then selling to second-hand markets, a disassembly process for repairing and then selling the spare parts or recycling the extracted parts material or products’ material, and then selling to the raw material market, and finally landfill for parts or materials disposal [14,15,16,17]. From an economic perspective, the RSC reduces material consumption, adds value to recovered products and materials, and reduces costs associated with waste processing or disposal. Further, legislation and regulations have compelled organizations to take responsibility for processing returns and develop effective disposal motivated by economic incentives for remanufacturing. Furthermore, customer awareness and social responsibilities towards the environment have emphasized the need to implement RSC [18,19].

Recently, electronic and electrical waste (e-waste) has become a rapidly increasing waste stream, leading to serious environmental issues [20]. Besides its hazardous contents, e-waste typically contains valuable materials that, if recycled properly, could yield significant sustainability benefits. In addition, RSC design is a complicated process due to uncertainties in returns’ quantity and quality, market demand, various costs (transportation, handling, processing, opening, and operation), job opportunities, CO2 emissions factors, capacity, and recovery fraction. Recently, significant research has been conducted on the design of an optimal RSC of e-waste, focusing on the following: (1) the sole focus on cost minimizing, (2) dealing with certain model parameters, (3) a close focus on short-term planning design RSC over a single planning period, (4) the design of RSC for a single product, (5) lack of consideration of the availability of repair, and (6) pre-assignment of the facility locations and types of the RSC stages.

Jordan is directing significant efforts toward achieving sustainable development goals [21]. Importantly, the e-waste is evolving. The most common types of electrical and electronic equipment (EEE) are refrigerators, washing machines, and televisions, with an average of one item per household. In terms of weight representation, the most discarded EEE appliances are washing machines and kitchen equipment, with percentages of 49% and 34%, respectively. Consequently, a reliable RSC should be established to manage the recovery and recycling of e-waste processes. Stochastic modeling, also known as stochastic optimization, is a mathematical framework that supports decision-making under uncertainty [22,23,24]. The use of stochastic modeling for the optimal design of RSC supports decision-makers in obtaining reliable and valid assessments of the supply chain performance and making effective long-term decisions [25,26].

In these regards, this research aims to develop a stochastic multiple-objective mathematical model for RSC design of e-waste from multiple products over multiple periods, taking into consideration the uncertainties in the availability of repair for the collected parts, and the quality and quantity of product returns. An illustrative e-waste case study from Jordan for two electronic machines, refrigerators and dishwashers, is considered for illustration. The proposed RSC model enables decision-makers to make effective strategic and operational decisions regarding the construction or opening of different RSC facilities or stations, the physical reverse flow, and the products, parts, and materials that are attractive for collection, repair, and extraction. This research, including the introduction, is outlined as follows. Section 2 reviews relevant studies on RSC of e-waste. Section 3 outlines the development of the RSC mathematical model. Section 4 conducts computational analysis. Section 5 performs sensitivity analyses. Section 6 summarizes the concluding remarks, limitations, and future research.

2. Literature Review

The optimal design of RSC for e-waste has received significant research attention.

2.1. Deterministic and Fuzzy RSC Design on E-Waste

Wang et al. [27] proposed a two-phase fuzzy model to determine the optimal locations of treatment and transfer sites for e-wastes in RSC. The Dalian Economic-Technological Development Area in Dalian City in China was used to illustrate the proposed model. Wang et al. [28] designed a multi-echelon RSC for collecting and processing e-waste using multi-objective integer programming. The objective functions were to minimize total operation costs and disutility to people. Shanghai Xuhui District was considered to verify and validate the model. Aras et al. [29] formulated a mixed-integer model for optimal multi-period capacitated facility location-allocation under the uncertainty in the quantity of collected used products. The objective function was to minimize the maximum regret associated with the occurrence of different cases, including discarded personal computers, inkjet, and LaserJet printers in 15 major cities of Turkey. Mashhadi et al. [30] used an agent-based simulation framework to optimize e-waste recovery. The goal was to determine the optimum buy-back price proposed for a product to control the timing and quality of electronic products. Shokouhyar & Aalirezaei [31] formulated a multi-objective genetic algorithm to solve a two-stage RSC based on sustainable development objectives: economic, environmental, and social objectives. The model aimed to determine the best locations for collection stations and recycling plants in Iran. Phuc et al. [32] developed a model of optimal RSC with multiple EOL vehicles in Japan considering fuzzy model parameters. The model was transformed into linear programming with fuzzy parameters. Xu et al. [33] formulated a mixed integer model and robust optimization for the design of green RSC. The waste collection levels, associated carbon emissions, maritime transportation costs, and currency exchange rates were uncertain. Chaudhary et al. [34] examined barriers to the effective adoption of e-waste RSC in India using interpretive structural modeling. Results revealed that legal issues, lack of awareness, and poor infrastructure were the major barriers to the e-waste RSC. Guo et al. [35] established a two-echelon RSC for collecting e-waste using a game theory model. A centralized decision was made to maximize recovery price, recovery quantity, and publicity efforts. Agrawal et al. [36] explored the key strategic issues and challenges faced by an Indian electronics organization in managing RSC. They also investigated the critical success factors, outsourcing decisions, disposition decisions, and forecasting product returns. Linh et al. [37] developed a mixed-integer linear model to minimize the total e-waste cost of RSC under transportation risks and then determined the optimal locations and the amount of used products transported within the RSC network. Hashemi [38] used a multi-objective genetic algorithm and a customized bee colony algorithm to solve fuzzy mathematical programming for RSC. The model aimed to minimize the costs of facility construction, vehicle fuel, and environmental impact, and the ratio of satisfied demand over multiple periods. Cinar [39] developed a mixed-integer linear programming model for designing a sustainable RSC with multi-objective functions to minimize the system operation cost and minimize the carbon emissions related to the transportation and processing of used products. A case study from the wind turbine sector was used for model validation. Kumar Singh et al. [40] formulated a mathematical model to minimize the total cost of multi-electronic EOL products under multi-manufacturers and multi-retailers using fixed-point iteration technique. Kannan et al. [41] formulated a mixed-integer model to minimize both network cost and environmental impact resulting from transportation and processing activities in the RSC of an electronics-manufacturing firm in India. Oliveira Neto et al. [42] performed simulations and genetic algorithms for economic and environmental optimization of the RSC of e-waste in Sao Paulo, Brazil. Economic evaluations covered the reduction in fuel, drivers, insurance, and maintenance. Environmental evaluation assessed the impacts of abiotic, biotic, water, and greenhouse gases. Ali [43] proposed a multi-objective mixed-integer linear programming model to optimize e-waste management in India. The model aimed to minimize total cost, maximize resource recovery, and reduce environmental impact. A benchmark analysis against three traditional methods—Rule-Based Heuristic, Linear Programming, and Greedy Cost-Minimization. Singh et al. [44] developed a multi-manufacturer and multi-retailer framework for RSC of e-waste management, considering constrained decision-making problems, optimizing resource allocation, minimizing costs, and enhancing environmental sustainability using sequential quadratic programming and a numerical optimization technique. Sensitivity analysis and Pareto analysis were performed to demonstrate the robustness of the proposed model.

2.2. Stochastic RSC Design on E-Waste

Ayvaz et al. [45] proposed a two-stage stochastic programming for multi-echelon, multi-stage, multi-product RSC design. The study considered uncertainty in the quantity and quality of returns as well as transportation cost. The objective function was to maximize the total profit from e-waste recycling. John et al. [46] constructed a mixed-integer linear model for the optimal design of a multi-stage RSC. The objective function was to maximize the total profit while varying the quantity of returns, transportation cost, and processing cost. RSC design for used refrigerators was considered for model validation. Tosarkani and Amin [47] proposed an environmental optimization model to configure a hybrid FSC and RSC under uncertainty for a multi-echelon lead acid battery network in Winnipeg, Canada. A fuzzy method and stochastic programming. The objectives were used to maximize total profit and maximize the environmental compliance of suppliers, plants, and battery recovery stations. Polat et al. [48] optimized RSC under fuzzy parameters, fuzzy sales prices, product weights, costs, and product demands, to reduce the total gain and total cost. Kuşakcı et al. [49] formulated a fuzzy mixed-integer location-allocation model for the RSC of end-of-life vehicles (ELV) at minimal total cost. The model determined the optimal locations of dismantling stations, processing, and recycling stations, in addition to determining the material flow between the network nodes. Yuchi et al. [50] proposed a bi-objective mixed-integer model to maximize profit and minimize CO2 emissions of a reverse logistics network (RLN) under uncertainty in return quality for truck tire remanufacturing. Tosarkani et al. [51] proposed a case-based possibilistic approach to optimize a multi-period, multi-echelon, multi-product, and multi-component electronic RLN. The model considered the uncertainty in the quantity and demand of returns, the quality of returned products, and costs, fixed and variable. The proposed multi-objective model aimed to maximize the environmental compliance and maximize total expected profit. Gao & Cao [52] proposed a multi-objective case-based optimization model to maximize the expected total profits, minimize total carbon emission costs, and maximize total job opportunities while considering facility reconstruction in a tire supply chain. Rau et al. [53] formulated a two-stage stochastic mixed-integer model of a multi-player RSC under uncertain demand. Disassembly, reconditioning, and reassembly strategies were developed to configure forecast and demand-driven RSC operations. The notebook computer RSC was used for illustration. Roudbari et al. [54] developed a two-stage stochastic mixed-integer programming model for optimal RSC design of the medical equipment supply chain. Their model maximized profits from returned products. The model considered uncertainty in the quality and quantity of returned products. Moslehi et al. [55] developed a bi-objective mixed-integer programming model for optimal RSC of e-waste. The focus was to minimize cost and maximize the environmental score by recovering and recycling processes while considering uncertainties in demand and return rate. The model was illustrated through a case study of an electronic equipment manufacturer in Esfahan, Iran. Karagoz et al. [56] constructed a case-based stochastic mixed-integer model to manage the ELV network in Istanbul. The objective was to determine the optimal number, locations, and material flow for network facilities that minimize total cost. Najm & Asadi-Gangraj [57] proposed a fuzzy multi-objective mixed-integer linear programming model for a sustainable RSC under uncertainty. Three objective functions were considered, including minimizing the total cost while maximizing social and environmental impacts. Finally, sensitivity analyses were conducted on key parameters to assess model robustness. Shahrabifarahani et al. [58] developed a mixed fuzzy multi-attribute decision-making approach, a multi-period, multi-objective mixed-integer possibilistic linear programming model for an optimal closed-loop chain of electronic devices under epistemic data uncertainty. The model was applied to the smartphone network in Iran. Several sensitivity analyses were carried out.

Table 1 presents the relevant studies on stochastic optimization of RSC for e-waste. Compared to previous studies, this research develops and applies a stochastic mathematical model for optimal RSC design of e-waste from multi-products over multiple periods. The model has three objective functions: maximizing profit, maximizing social impact, and minimizing environmental impact, with consideration of uncertainties in the quantity and quality of product returns and the availability of repair.

3. Model Development

The key elements of the proposed RSC network structure are illustrated in Figure 1, where EOL products are gathered from consumer locations and sent to waste generation points. The collected products are then transported from the waste generation point to the collection and sorting station for inspection, categorization, and sorting. After inspection, products in good condition (end-of-use products) are transferred to the refurbishment station for processing, including cleaning and refurbishing, and then sold to the secondhand market. However, products in poor condition (EOL products) are moved to the disassembly station for disassembly into good repairable parts and material extraction of poor parts. Repairable parts are then transported to the repair station, and faulty parts are moved to the material extraction station. The recyclable materials are transferred to the assigned material recycling stations, while non-recyclable materials are transported to landfills for proper disposal.

3.1. Assumptions

To facilitate model development and considering practical issues, it is assumed that (1) facility capacity is known, (2) a single mode of transportation, and (3) facility costs are known and certain.

3.2. Notations

Table 2 summarizes the notations for model indices, parameters, and decision variables.

3.3. Model Formulation

The model development of the RSC of e-waste is presented in Figure 2.

A mathematical model was constructed by developing three objective functions with their corresponding constraints, and is presented as follows:

3.3.1. Model Objectives

(a). Maximizing the total profit gained by implementing RSC of e-waste. To construct this objective function, revenues and costs are formulated as follows:

(i). Revenues

The first revenue, R1, is gained from selling refurbished products at the secondhand market. Let Sjn denote the selling price of the refurbished product j; j = 1, …, J, at the second market, n. Let QNjbnts represent the quantity of refurbished product j transported from refurbishing station b to secondhand market n during period t for case s. Let Ps be the probability of scenario s. R1 is then estimated using Equation (1).

(1)R1=j=1Jb=1Bn=1Nt=1Ts=1SPs.Sjn.QNjbnts

The revenue, R2, is obtained by selling repaired parts at the spare parts market. Let SCjck, denote the selling prices of the repaired part c in product j at the spare parts market, k. Let QKjcikts be the quantity of part c from product j transported from repairing station i to spare parts market k during period t for case s. R2 is then mathematically expressed as

(2)R2=j=1Jc=1Ci=1Ik=1Kt=1Ts=1SPs.SCjck.QKjcikts

Finally, the third revenue, R3, is attained by selling recycled materials at the raw materials market. Let QZjayzts denote the quantity of recycled material a from product j in the material recycling station y at the raw material market, z, during period t for case s. Let SAjaz denote the selling price of the recycled material, a, from product j at raw material market, z. Then, R3 is estimated using Equation (3).

(3)R3=j=1Ja=1Ay=1Yz=1Zt=1Ts=1SPs.SAjaz.QZjayzts

Finally, the total of revenues, TR, is obtained using Equation (4).

TR = R1 + R2 + R3(4)

(ii). Total Costs

1-. Construction costs

Let FEe, FDd, FBb, FIi, FMm, and FYy denote the construction costs for a collection and sorting station e, a disassembly station d, a refurbishing station b, a repairing station i, a material extraction station m, and a recycling station y, respectively. Let ZEet, ZDdt, ZBbt, ZIit, ZMmt, and ZYyt be binary variables for facilities e, d, b, i, m, and y, during period t, respectively. The binary variable equals 1 if the facility is opened, and zero otherwise. Then, the total construction cost, FCC, is formulated as stated in Equation (5).

(5)FCC=e=1Et=1TFEe.ZEet+d=1Dt=1TFDd.ZDdt+b=1Bt=1TFBb.ZBbt+i=1It=1TFIi.ZIit+m=1Mt=1TFMm.ZMmt+y=1Yt=1TFYy.ZYyt

2-. Processing costs

Processing costs of products, parts, and raw materials in the RSC of e-waste are calculated as follows.

a.. Collection and sorting

Let ECe denote the processing costs at the collection and sorting station e. Also, let QGjgets be the quantity of product j transported from the waste generation point g to the collection and sorting station e during period t for case s. Then, the processing cost, PCE, of QGjgets is calculated as follows:

(6)PCE=j=1Jg=1Ge=1Et=1Ts=1SPs.ECe.QGjgets

b.. Refurbishing

Let BCb denote the processing costs at the refurbishing station b. Let QBjebts represent the quantity of product j transported from the collection and sorting station e to the refurbishing station b during period t for case s. Then, the processing cost, PCB, of QBjebts is estimated using Equation (7).

(7)PCB=j=1Je=1Eb=1Bt=1Ts=1SPs.BCb.QBjebts

c.. Disassembly

Let DCd denote the processing costs at the disassembly station d. Let QEjedts denote the quantity of product j transported from the collection and sorting station e to the disassembly station d during period t for case s. Then, the total processing costs, PCD, of QEjedts is obtained as follows:

(8)PCD=j=1Je=1Ed=1Dt=1Ts=1SPs.DCd.QEjedts

d.. Repair

Let ICi denote the processing costs at the repairing station i. Let QIjcdits represent the quantity of part c from product j transported from the disassembly station d to the repairing station i during period t for case s. Then, the processing costs, PCI, of QIjcdits is calculated using Equation (9).

(9)PCI=j=1Jc=1Cd=1Di=1It=1Ts=1SPs.ICi.QIjcdits

e.. Material extraction

Let MCm denote the processing costs at the material extraction station m. Let QDjcmts resemble the quantity of part c from product j transported from the disassembly station d to the material extraction station m during period t for case s. Then, the total processing costs, PCM, of QDjcmts is estimated using Equation (10).

(10)PCM=j=1Jc=1Cd=1Dm=1Mt=1Ts=1SPs.MCm.QDjcdmts

f.. Material recycling

Let YCy denote the recycling cost per kg at the material recycling station y. Let QMjamyts denote the quantity of material a from product j transported from the material extraction station m to the material recycling station y during period t for case s. Then, the total processing costs, PCY1, of the material recycling stations are estimated using Equation (11).

(11)PCY1=j=1Ja=1Am=1My=1Yt=1Ts=1SPs. YCy. QMjamyts

Further, let QYjadyts represent the quantity of material a from product j transported from the disassembly station d to the material recycling station y during period t for case s. Then, the total processing costs, PCY2, of QYjadyts at the material recycling stations are estimated using Equation (12).

(12)PCY2=j=1Ja=1Ad=1Dy=1Yt=1Ts=1SPs.YCy.QYjadyts

Finally, the total processing costs, TPC, are calculated as stated in Equation (13).

TPC = PCE + PCB + PCD + PCI + PCM + PCY1 + PCY2(13)

3-. Transportation costs

Transportation costs for different products, parts, and materials between network nodes are estimated as follows.

(1). Transportation g→e

Let TRGge denote the transportation cost per unit moved from the waste generation point g to the collection and sorting station e. Then, the transportation costs, TPge, incurred due to moving the quantity QGjgets from point g to e are calculated using Equation (14).

(14)TPge=j=1Jg=1Ge=1Et=1Ts=1SPs.TRGge.QGjgets

(2). Transportation e→b

Let TRBeb denote the transportation cost per unit moved from the collection and sorting station e to the refurbishing station b. Then, the transportation costs, TPeb, resulted from moving the quantity QBjebts from point e to b can be obtained using Equation (15).

(15)TPeb=j=1Je=1Eb=1Bt=1Ts=1SPs.TRBeb.QBjebts

(3). Transportation e→d

Let TREed denote the transportation cost per unit transferred from the collection and sorting station e to the disassembly station d. Then, the transportation costs, TPed, due to moving the quantity QEjedts from point e to d are calculated using Equation (16).

(16)TPed=j=1Je=1Ed=1Dt=1Ts=1SPs.TREed.QEjedts

(4). Transportation d→i

Let TRIdi denote the transportation cost per unit moved from the disassembly station d to the repairing station i. Then, the transportation costs, TPdi, for transporting the quantity QGjcdits from point d to i are estimated as follows:

(17)TPdi=j=1Jc=1Cd=1Di=1It=1Ts=1SPs.TRIdi.QIjcdits

(5). Transportation d→m

Let TRDdm denote the transportation cost per unit moved from the disassembly station d to the material extraction station m. Then, the transportation costs, TPdm, due to moving the quantity QDjcdmts from point d to m are calculated as given in Equations (18) and (19), respectively.

(18)TPdm=j=1Jc=1Cd=1Dm=1Mt=1Ts=1SPs.TRDdm.QDjcdmts

(6). Transportation d→y

Let TRYdy denote the transportation cost per unit moved from the disassembly station d to the material recycling station y. Then, the transportation costs, TPdy, due to moving the quantity QYjadyts from point d to y, are calculated as given in Equation (19).

(19)TPdy=j=1Ja=1Ad=1Dy=1Yt=1Ts=1SPs.TRYdy.QYjadyts

(7). Transportation m→y and y→l

Let TRMmy and TRLyl denote the transportation cost per unit moved from material extraction station m to material recycling station y and from material recycling station y to landfill l, respectively. Let QLjaylts represent the transported quantity of material a from product j from material recycling station y to landfill l during period t for case s. Let TPmy and TPyl denote the transportation costs by moving the quantities QMjamyts and QLjaylts from station m to y and from station y to l, respectively. Then, TPmy and TPyl can be estimated as stated in Equations (20) and (21), respectively.

(20)TPmy=j=1Ja=1Am=1My=1Yt=1Ts=1SPs.TRMmy.QMjamyts

(21)TPyl=j=1Ja=1Ay=1Yl=1Lt=1Ts=1SPs.TRLyl.QLjaylts

Then, the total of transportation costs, TTC, is calculated as follows:

TTC = TPge + TPeb + TPed + TPdi + TPdm + TPdy + TPyl + TPmy(22)

Then, the objective function is to maximize the total profit as stated in Equation (23).

Maximize Profit = TRFCCTPCTTC (23)

(b). Minimizing total CO2 emissions

CO2 emissions from refurbishing and disassembly

Let CBjb and CDjd denote the amount of CO2 emitted due to processing one unit of product j at refurbishing station b and disassembly station d, respectively. Let COjb denote the total CO2 emissions due to processing quantities QBjebts and QEjedts at stations b and d, respectively. Then, COjb is calculated as follows:

(24)COjb=j=1Je=1Eb=1Bt=1Ts=1SPs.CBjb.QBjebts+j=1Je=1Ed=1Dt=1Ts=1SPs.CDjd.QEjedts

2.. CO2 emissions from repair and material extraction

Let CIjmi and CMjci denote the amount of CO2 emitted from processing part c of product j at repairing station i and material extraction station m, respectively. Then, the total CO2 emissions, COim, from processing the quantities QIjcdits and QDjcdmts at stations i and m, respectively. Then, COim is estimated as stated in Equation (25).

(25)COim=j=1Jc=1d=1Ei=1Bt=1Ts=1SPs.CIjci.QIjcdits+j=1Jc=1Cd=1Em=1Mt=1Ts=1SPs.CMjcm.QDjcdmts

3.. CO2 emissions from material recycling

Further, let CYjay represent the total amount of CO2 emitted from processing materials a from material extraction station m and disassembly d of product j at material recycling station y in case s. Then, the total CO2 emissions, COy, resulting from quantities QMjamyts and QYjadyts at stations y, respectively, is calculated as given in Equation (26).

(26)COy=j=1Ja=1Am=1My=1Yt=1Ts=1SPs.CYjay.QMjamyts+j=1Ja=1Ad=1Dy=1Yt=1Ts=1SPs.CYjay.QYjadyts

Then, the total of CO2 emissions, TPCO2, resulting from processing products, parts, and materials at distinct stations, is calculated as follows:

TPCO2 = COjb + COim + COy (27)

4.. CO2 emissions from transportation

Let the amount of CO2 emissions resulting from moving a unit of product j between stations g→e, e→b, e→d, d→i, d→m, d→y, m→y, and y→l be denoted by CRTGge, CRTBeb, CRTEed, CRTIdi, CRTDdm, CRTYdy, CRTMmy, and CRTLyl, respectively. The total CO2 emissions, TTCO2, due to moving the quantities QGjgets, QBjebts, QEjedts, QIjcdits, QDjcdmts, QYjadyts, QMjamyts, and QLjaylts between stations g→e, e→b, e→d, d→i, d→m, d→y, m→y, and y→l, respectively, is calculated as stated in Equation (28).

TTCO2 = Cge + Ceb + Ced + Cdi + Cdm + Cdy + Cmy (28)

where

(29)Cge=j=1Jg=1Ge=1Et=1Ts=1SPs.CRTGge.QGjgets [Stations ge]

(30) Ceb = j = 1 J e = 1 E b = 1 B t = 1 T s = 1 S P s . C R T B e b . Q B j e b t s   [ Stations   e b ]

(31) Ced = j = 1 J e = 1 E d = 1 D t = 1 T s = 1 S P s . C R T E e d . Q E j e d t s   [ Stations   e d ]

(32) Cdi = j = 1 J c = 1 C d = 1 D i = 1 I t = 1 T s = 1 S P s . C R T I d i . Q I j c d i t s   [ Stations   d i ]

(33) Cdm = j = 1 J c = 1 C d = 1 D m = 1 M t = 1 T s = 1 S P s . C R T D d m . Q D j c d m t s   [ Stations   d m ]

(34) Cdy = j = 1 J a = 1 A d = 1 D y = 1 Y t = 1 T s = 1 S P s . C R T Y d y . Q Y j a d y t s   [ Stations   d y ]

(35) Cmy = j = 1 J a = 1 A m = 1 M y = 1 Y t = 1 T s = 1 S P s . C R T M m y . Q M j a m y t s   [ Stations   m y ]

(36) COyl = j = 1 J a = 1 A y = 1 Y l = 1 L t = 1 T s = 1 S P s . C R T L y l . Q L j a y l t s   [ Stations   y l ]

The second objective function is finally formulated to minimize the total CO2 emission, TCO2. Mathematically,

Minimize TCO2 = TPCO2 + TTCO2 (37)

(c). Maximizing the social impact

From a labor indicators perspective, two main indicators are considered, including employment generation and occupational health. This offers a clear, simplified way to describe the trade-off between employment creation and workplace safety. The third objective function, therefore, aims to maximize social impact.

(1). Job opportunities

Let JOEe, JOBb, JODd, JOIi, JOMm, and JOYy denote the number of job opportunities created by opening collection and sorting station e, refurbishing station b, disassembly station d, repairing station i, material extraction station m, and material recycling station y, respectively. Then, the total of job opportunities, TJOB, at various stations is calculated as stated in Equation (38).

(38)TJOB=e=1Et=1TJOEi.ZIet+d=1Dt=1TJODd.ZDdt+i=1It=1TJOIi.ZIit+b=1Bt=1TJOBb.ZEbt+m=1Mt=1TJOMm.ZEmt+y=1Yt=1TJOYy.ZYyt

(2). Lost days due to work-related injuries

Let WDEje, WDBjb, and WDDjd represent the lost days due to work-related injuries while processing product j at stations e, b, and d, respectively. Similarly, let WDIjci and WDMjcm denote the lost days due to work-related injuries while processing part c from product j at stations i and m, respectively. Finally, let WDYjay represent the lost days due to work-related injuries while recycling material a from product j at station y. Then, the total number of lost days, TLD, due to work-related injuries at various stations is calculated using Equation (39).

(39)TLD=j=1Jg=1Ge=1Et=1Ts=1SPs.WDEje.QGjgets+j=1Je=1Eb=1Bt=1Ts=1SPs.WDBjb.QBjebts+j=1Je=1Ed=1Dt=1Ts=1SPs.WDDjd.QEjedts+j=1Jc=1Cd=1Di=1It=1Ts=1SPs.WDIjci.QIjcdits+j=1Jc=1Cd=1Dm=1Mt=1Ts=1SPs.WDMjcm.QDjcdmts+j=1Ja=1Ad=1Dy=1Yt=1Ts=1SPs.WDYjay.QYjadyts+j=1Ja=1Am=1My=1Yt=1Ts=1SPs.WDYjay.QMjamyts

Finally, the second objective function aims to maximize the social impact (SI), which is calculated by subtracting the total lost days due to work-related injuries, TLD, from total opportunities, TJOB. Mathematically,

Maximize SI = TJOBTLD(40)

3.3.2. Model Constraints

The three objective functions are subject to the following constraints:

. The total of QFjfgts (f→g) of product j sent from the consumer area f to the waste generation g is equal to the total QGjgets (g→e) of product j during period t at case s. That is,

(41)f=1FQFjfgts=e=1EQGjgets,g,t,s,j

. The total of QFjfgts is equal to the sum of the totals of moved quantities QBjebts (e→d) and QEjedts (e→b) during period t at each case s. Mathematically,

(42) e = 1 E Q G j g e t s = b = 1 B Q B j e b t s + d = 1 D Q E j e d t s , e , t , s , j

. The total QBjebts (e→b) of product j moved from station e to b is equal to the total QNjbnts (b→n) transported from station b to secondhand market n during period t at case s, as expressed in Equation (43).

(43) e = 1 E Q B j e b t s = n = 1 N Q N j b n t s , b , t , s , j

. At each case s, the total QIjcdits (d→i) of part c from product j transferred from disassembly station d to i is equal to the total QKjcikts (i→k) transported from station i to spare market k during period t at case s, as stated in Equation (44).

(44) d = 1 D Q I j c d i t s = k = 1 K Q K j c i k t s , c , i , t , s , j

. The sum of the totals QMjamyts and QYjadyts of material a in product j that is collected at both the material extraction station m and disassembly station d, respectively, and then transferred to the material recycling station y is equal to the sum of the totals QZjayzts and QLjaylts sent from material recycling station y to both raw material market z and landfill l, respectively, as formulated in Equation (45).

(45) m = 1 M Q M j a m y t s + d = 1 D Q Y j a d y t s = z = 1 Z Q Z j a y z t s + l = 1 L Q L j a y l t s , a , y , t , s , j

. Let ZGgt be a binary variable that indicates whether or not the waste generation point g is opened, where a value of one indicates that waste generation g is opened and 0 otherwise. Let CAPGjg denote the capacity of waste generation g for product j. Inequality (46) guarantees that the capacity of waste generation station g for product j cannot be exceeded during period t at case s.

(46) f = 1 F Q F j f g t s C A P G j g . Z G g t , j , g , t , s

. The total transferred QGjgets (g→e) should not exceed the capacity, CAPEje, of the collection and sorting station e for product j during period t at case s. Mathematically,

(47) g = 1 G Q G j g e t s C A P E j e . Z E e t , j , g , t , s

. The total QBjebts (e→b) will not exceed the capacity, CAPBjb, of refurbishing station b during period t for case s as stated in Inequality (48).

(48) e = 1 E Q B j e b t s C A P B j b . Z B b t , j , b , t , s

. The total QEjedts (e→d) will not exceed the capacity, CAPDjd, of the disassembly station d during period t at case s. That is,

(49) e = 1 E Q E j e d t s C A P D j d . Z D d t , j , d , t , s

. Inequality (50) ensures that the total QIjcdits (d→i) will not exceed the capacity, CAPDjci, of the repairing station i during period t at case s.

(50) d = 1 D Q I j c d i t s C A P I j c i . Z I i t , j , c , i , t , s

. Inequality (51) guarantees that the total QDjcdmts (d→m) will not exceed the capacity, CAPMjcm, of the material extraction station m during period t at case s.

(51) d = 1 D Q D j c d m t s C A P M j c m . Z M m t , j , c , m , t , s

. Inequality (52) ensures that the total QDjcdmts will not exceed capacity, CAPYjay, of material recycling station y during period t at case s.

(52) d = 1 D Q Y j a d y t s + m = 1 M Q M j a m y t s C A P Y j a y . Z Y y t , j , a , y , t , s

. Let ZLlt be a binary variable that decides whether or not landfill location l is opened during period t, where a value of 1 indicates that landfill location l is open and 0 otherwise. Let CAPLjal denote the capacity of landfill l for material a from product j. Then, the total QLjaylts should not exceed CAPLjal during period t at case s as shown in Inequality (53).

(53) y = 1 Y Q L j a y l t s C A P L j a l . Z L l t , j , a , l , t , s

. Let ARjts denote the quantity of returns (return rate) of product j during period t at case s. Inequality (54) ensures that the total QFjfgts will not exceed ARjts.

(54) f = 1 F g = 1 G Q F j f g t s A R j t s , j , t , s

. Products sent from the consumer area f to the waste generation station g have distinct quality levels, depending on the product’s condition. Let μts denote the percentage of product or quality of returns that can be refurbished from QGjgets during period t for case s. Accordingly, the total QBjebts (e→b) with a high-quality level is calculated as stated in Equation (55).

(55) b = 1 B Q B j e b t s = g = 1 G Q G j g e t s . μ t s , j , e , t , s

. Products with poor quality levels are sent to station e for disassembling into different parts and extracted materials. The total QEjedts (e→d) of non-refurbished products that are sent from station e to d is estimated as given in Equation (56).

(56) b = 1 B Q E j e d t s = g = 1 G Q G j g e t s . ( 1 μ t s ) , j , e , t , s

. Let αjc and γts denote the quantity of part c from product j and repair possibility of part c during period t at case s, respectively. The quantity of repairable parts, QIjcdits (d→i) that are sent from disassembly station d to repairing station i during period t at case s is calculated as:

(57) i = 1 I Q I j c d i t s = e = 1 E Q E j e d t s . α j c . γ t s , j , c , d , t , s

. The total quantity of faulty parts, QDjcdmts (d→m), transferred from disassembly station d to material extraction m during period t at case s is obtained as stated in Equation (58).

(58) y = 1 Y Q D j c d m t s = e = 1 E Q E j e d t s . α j c . ( 1 γ t s ) , j , c , d , t , s

. The total amount, QYjadyts (d→y), of material a from product j moved from disassembly station d to material recycling station y at each case s can be estimated using Equation (59).

(59) y = 1 Y Q Y j a d y t s = e = 1 E Q E j e d t s . λ j a , j , a , d , t , s

. Let τja and HRjac denote conversion ratio (recycling ratio) of material a in part c and the weight of material a in part c from product j, respectively. The recyclable material, QMjamyts (m→y), of faulty part c from product j transferred from material extraction station m to material recycling station y can be estimated for during period t at case s as stated in Equation (60).

(60) y = 1 Y Q M j a m y t s = c = 1 C d = 1 D Q D j c d m t s . τ j a . H R j a c , j , a , y , t , s

. The non-recyclable material, QLjaylts (y→l), from product j moved from material recycling station y to landfill l for proper disposal during period t at case s is estimated using Equation (61).

(61) l = 1 L Q L j a y l t s = d = 1 D Q Y j a d y t s . ( 1 τ j a ) , j , a , y , t , s

. The decision variables that indicate whether or not to open distinct facilities are binary variables as stated in Equation (62).

(62) ZGet   , ZEet   , ZDdt   , ZBbt   , ZIit   , ZMmt   , ZLLt   and   ZYyt   1 , 0    

. Non-negativity constraints for quantities are stated in Equation (63).

(63) A R j f t s ,     Q F j f g t s ,   Q G j g e t s ,   Q B j e b t s ,   Q E j e d t s ,   Q I j c d i t s ,   Q D j c d m t s ,   Q Y j a d y t s ,   Q M j a m y t s ,   Q N j b n t s Q K j c i k t s ,   Q Z j a y z t s ,   Q L j a y l t s 0 , a , i , j , f , g , c , t , s , b , e , d , m , n , k , z , l , y

. ARjts is a stochastic parameter that is normally distributed with a mean and standard deviation of (μ, σ2).

. μts and γts are probabilistic parameters that have outcomes associated with probabilities.

4. Computational Analysis

A household appliance manufacturing company specialized in producing several types of household appliances was considered for model illustration. The company produces refrigerators, freezers, washing machines, dishwashers, televisions, microwaves, and air conditioners. Two types (J = 2) of household appliances, refrigerators (j = 1 or R) and washing machines (j = 2 or W), were considered. The products consist of several components and precious raw materials. Figure 3 illustrates the facilities developed in the RSC of e-waste under study.

Table 3 lists the weight (kg) and price (USD) of each product on the reverse supply chain. Table 4 and Table 5 summarize the parts and the amount of raw materials, respectively, in the refrigerator (R) and washing machine (W).

Relevant information on model parameters was obtained from production engineers and technical reports, as shown in Table 6.

The transfer of different components between facilities is performed using a heavy-duty truck with a capacity of 5 tons. The fuel consumption of the truck is 0.11 Liter/km at a fuel price of 0.79 USD/Liter. Moreover, burning one liter of diesel results in 2.62 kg of CO2 emissions. Table 7 and Table 8 display the average transportation cost and the amount of CO2 emissions from the transportation of units between different facilities, respectively. Table 9 presents the CO2 emissions incurred by processing products, parts, and materials at different facilities. The parameters related to the social impact objective function are displayed in Table 10.

Moreover, the number of returns (return rate), quality of returns, and availability for repair are assumed to be stochastic (uncertain) variables as presented in Table 11.

LINGO 18.0 software on a personal computer with an Intel Core i7-1065G 1.5 GHz (7 CPU) processor and 16 GB memory under the Windows 10 operating system was used to solve the optimization model. Monte Carlo sampling technique was used to generate cases for the uncertain variables. The sample size was set to two, resulting in two samples being created at each stage. This resulted in four stages; the total number of cases for stages one through four is 24 = 16. The problem is defined as a multi-stage, multi-period stochastic programming problem. The total number of scenarios is 16, and the total number of random variables is 16. The total numbers of variables, constraints, non-zeroes are 963, 1793, and 6887, respectively. The elapsed time for solving this problem was 146.14 s, and the total number of iterations was 259,421. The optimal values of decision variables at stage zero are presented in Table 12. Accordingly, the second waste generation point g2, the collection and sorting station e1, the refurbishing station b1, the disassembly station d1, the repairing station i1, the material extraction station m1, material recycling station y1, and landfill location l2 were decided to be opened at period 1 and still opened until the end of the planning horizon to achieve the optimal solution.

The optimal values of the objective functions under different cases are presented in Table 13, where cases 10 and 7 are the best and worst cases, respectively. However, according to the optimal values of the objective functions, from an economic perspective, the best case has the maximum profit with a value of USD 547,750, while the worst case has the minimum profit value of USD 304,670. Furthermore, from an environmental perspective, the best case has the minimum emissions with a value of 142,479.26 kgCO2, while the worst case has the maximum emissions with a value of 157,692.42 kgCO2. Finally, from a social perspective, the job opportunities created are the same in all cases; due to their connection with the opening of facilities at stage zero, which means that there are no random variables affecting them, whereas the number of days lost due to work-related injuries varies from one case to another depending on the quantities of products, parts, and materials entering the network.

Figure 4 illustrates the distribution paths between RSC’s different facilities and the optimal flow of quantities of products, all its parts, and materials for each period over the planning horizon. The optimal values of the decision variables for each period are shown in Table 14.

Table 15 demonstrates the flow of parts and materials across network facilities regarding the best (worst) case for each period, as well as the expected revenues from selling these parts and materials in the markets. A refrigerator, as illustrated in Table 15, is composed of three major parts: a compressor, a condenser, and an evaporator, and four major materials: steel, copper, plastic, and aluminum. A washing machine contains three major parts: a motor, a pump, and a door, and four major materials: steel, copper, plastic, and glass. The total revenues (USD) that may be obtained from selling the repaired parts from refrigerators and washing machines are calculated as 109,917 and 68,740, respectively. The total revenues (USD) resulting from selling the recycled materials of refrigerators and washing machines are 135,547 and 84,660, respectively.

Figure 5 shows the distribution of revenues for the refrigerator and washing machine parts, where it is noticed that the compressor is the most valuable part of a refrigerator, which represents 50% of the total revenues gained from selling the refrigerator parts, followed by the condenser and the evaporator with percentages of 34% and 16%, respectively. However, the washing machine’s motor is the most valuable part, representing 50% of the total revenues. Figure 6 depicts the distribution of the revenues from the collected product materials, where it is noticed that for both products, the most valuable material is copper, followed by steel, plastic, aluminum, and glass.

For refrigerators, the copper material contributed the highest percentage (=66.8%) from the total revenues gained by selling the recycled materials, followed by steel, plastic, and aluminum, contributions of 23.9%, 6.7%, and 2.6%, respectively. While for washing machines, copper material also accounts for the highest percentage (=49.4%) of the total revenues gained from selling recycled materials, followed by steel, plastic, and glass with contributions of 36.6%, 11.9%, and 2.1%, respectively. Consequently, to decrease the network’s total processing cost resulting from recycling activities and their corresponding emissions, the main focus should be placed on recycling copper and steel, which were identified as the most valuable recycled materials. The details of the total costs and profit for the generated cases are presented in Table 16.

Figure 7 displays the totals of costs and revenues under the best case, where it is noticed that the total construction cost represents around 88% of the total network cost, while processing cost and transportation cost represent 11% and 2% of the total network cost, respectively. The network cost comprises three major costs: construction costs associated with facility opening, transportation costs, and processing costs are USD 31,659 and USD 201,603, respectively. The total incurred costs (USD) and profit (USD) from resulting revenues from selling refurbished products, repaired parts, and recycled materials are 1,873,263 and 547,750, respectively.

The environmental objective is concerned with the CO2 emissions resulting from processing and transportation activities in the network. The total of carbon emissions resulting from the processing of different quantities of products, parts, raw materials, and transportation is presented in Table 17.

In Table 17, the CO2 emissions resulting from transportation and processing represent 74% and 26% of the total network emissions, respectively. Moreover, the amounts of CO2 emissions from processing quantities and transportation at each stage in the RSC for each period are listed in Table 18. It is noted that the material recycling station contributes the largest CO2 emissions due to the processing and transportation of large amounts of materials entering the material recycling station from the disassembly and material extraction stations, which require advanced processing activities.

Figure 8 conducts a comparison of the environmental objective between the worst and best cases, where the best and worst cases in total carbon emissions are 142,479.26 kg CO2 and 157,692.42 kg CO2, respectively.

5. Results and Sensitivity Analysis

5.1. Optimization Results

The analysis of the objective functions was conducted over four periods. Regarding the economic objective function, which represents the profit of the network, a comparison between the best- and worst-case profits over four periods is illustrated in Figure 9, where the total profit under the best case in period four is expected to increase by about 22% with a value of USD 153,820. In contrast, the total profit from the worst case increases slightly from period one to three and then drops sharply at period four by 43% of the total profit in period one because of the quantity and quality of returns that enter the network during this year.

Further, Figure 10 shows a comparison of the expected revenues between the RSC networks with refrigerators only (case 1), washing machines only (case 2), and refrigerators and washing machines (case 3) over four periods. The results reveal that the largest revenues are gained in period four for the three cases. Moreover, the expected revenues from the RSC of two products (case 3) increase by about 1.70 and 0.59 times that from RSCs of the washing machines (case 2) and refrigerators only (case 1), respectively. Regarding the environmental impact objective function that is presented by the total CO2 emissions from the network processing and transportation activities, a comparison of CO2 emissions between the best and worst cases was conducted over four periods as illustrated in Figure 11. At each of periods one to three, the expected amounts of CO2 emissions are close and slightly change over the first three periods for both cases. But the amount of CO2 emissions significantly decreases (increases) during the fourth period for the best (worst) case by about 18.0% (22%) of that in the first period.

5.2. Sensitivity Analyses

The sensitivity analyses were conducted to investigate the effects of decreasing the values of the quantity of returns (return rate), quality of returns, availability for repair, and market price volatility on RSC performance. The results are presented in the following subsections.

(a). Changes in the quantity of returns

The effects of increasing and decreasing the quantity of returns by 10% and 20%, respectively, on the performance of RSC are examined. The results are then presented in Table 19, where it is noticed that when the quantity of returns increases, the network revenues and profit increase. An increase in the quantity of returns by 10% increases profit by about 40%. In addition, the increase in the number of returns leads to an increase in the processing and transportation activities as well as the processing and transportation costs. It is noticed that when the quantity of returns is increased by 20%, the total network cost slightly increases by about 2.5%.

For the CO2 emissions, it is noted that when the processing and transportation activities increase, the CO2 emissions resulting from processing and transportation increase. Finally, from a social perspective, as the quantity of returns increases, so will the processing activities of these quantities, resulting in an increase in the expected number of lost days due to work-related injuries. Hence, increasing the number of returns by 10% results in decreasing the social impact by about 14.1%.

(b). Changing in quality of returns

The effects of increasing and decreasing the quality of returns by 10% and 20%, respectively, on the performance of RSC as presented in Table 20, which reveals that by increasing the quality of returns the total network revenues and profit will increase and that because processing and transportation activities will decrease resulting in decreasing in processing and transportation cost accordingly. Thus, by increasing the quality of returns by 20%, the total network cost, processing cost, and transportation cost decreased by 2.9%, 29.3%, and 31.7%, respectively. Furthermore, regarding CO2 emissions, as processing and transportation activities decrease, CO2 emissions resulting from processing and transportation will decrease accordingly. The total CO2 emissions will decrease by 31.8% by increasing the quality of returns by 20%. In addition, regarding the social impact objective, as the quality of returns increases, the processing activities of these quantities will decrease accordingly, resulting in a decrease in the expected number of lost days due to work-related injuries. Thus, by increasing the quality of returns by 10%, the social impact will increase by about 24.1%.

(c). Changing the availability of repairing

The effects of increasing and decreasing the availability of repairing by 10% and 20%, respectively, on the performance of RSC are examined. Table 21 shows that the total network revenues and profit increase by increasing the availability of repair because processing and transportation activities regarding material extraction and material recycling decrease resulting in a decrease in processing and transportation costs accordingly. Consequently, by increasing the availability of repair by 20%, the total network costs, processing costs, and transportation costs slightly decreased by 0.3%, 1.9%, and 6.8%, respectively. Furthermore, when processing and transportation activities decrease, the CO2 emissions resulting from processing and transportation decrease accordingly. The total CO2 emissions slightly decrease by 5.6% by increasing the availability of repair by 20%. Finally, as the availability of repair increases, the processing activities of these quantities decrease resulting in a decrease in the expected number of lost days due to work-related injuries. It is noted that when the quality of returns increases by 10%, the social impact slightly increases by about 4.0%.

(d). Market price volatility

The effects of increasing and decreasing the prices of products and parts by 10% and 20%, respectively, on the performance of RSC are examined. Table 22 and Table 23 show that the total network revenues and profit increase by increasing the price of products and parts. Moreover, increasing products selling price by 10% results in increasing profit by 37%. While increasing parts selling price by 20% results in 7% increase in network profit.

6. Concluding Remarks

This research considered the optimal design of RSC for e-waste by formulating a multi-stage, multi-objective, multi-period, and multi-product stochastic programming model under the existence of uncertainty in the quantity and quality of returns and the availability of repair. The objective functions aimed to maximize the total profit of the network and social impact, as well as minimize the impact on the environment related to CO2 emissions. To test the applicability of the proposed RSC design, a case study of a household appliances company located in Jordan was examined. The results indicated that by implementing the proposed RSC design, the expected average profit is USD 547,750 from selling various refurbished products, repaired parts, and extracted raw materials at different markets while reducing the environmentally dangerous consequences of EOL products. Furthermore, regarding the reduction in natural resource consumption, the processing of various materials that exist in products and parts is expected to generate 123.025 tons of sold raw materials at the end of the fourth year which will generate revenues of USD 220,207. Finally, the profit gained by the proposed multi-product RSC is 2.3 times that of the single-product RSC. In practice, the proposed stochastic model can help the decision-makers deal with strategic decisions regarding facility opening and operational decisions regarding the physical reverse flow. Moreover, the proposed model is expected to minimize network total CO2 emissions by choosing the optimal transport path and mode. Finally, new job opportunities are expected to be created by opening different network facilities, increasing social impact. In conclusion, the proposed RSC helps manufacturing firms enhance their environmental and social image by dealing with recovering EOL products, reducing e-waste harmful environmental impacts, and improving the efficiency and effectiveness of product return operations. This study considered a single transportation mode and assumed a normal probability distribution for the quantity of returns. In addition, known and certain fixed costs were assumed. Future research, therefore, considers developing RSC of e-waste using multi-modal transport systems with well-modeled probability distributions for model parameters, uncertain facility costs, and with weighted social impact measures.

Author Contributions

Conceptualization, methodology, A.A.-R. and A.S.; software, A.A.-R.; validation, A.A.-R., A.S. and N.L.; formal analysis, A.A.-R., A.S. and N.L.; investigation, A.A.-R., A.S. and N.L.; resources, A.A.-R., A.S. and N.L.; data curation, A.A.-R. and A.S. writing—original draft preparation, A.A.-R., A.S. and N.L.; writing—review and editing, A.A.-R. and A.S.; visualization, A.A.-R. and A.S.; supervision, A.A.-R., A.S. and N.L. All authors have read and agreed to the published version of the manuscript.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

The original contributions presented in this study are included in the article. Further inquiries can be directed to the corresponding author.

Conflicts of Interest

The authors declare no conflicts of interest.

Footnotes

Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Figures and Tables

Figure 1 RSC flow.

Figure 2 Model development of RSC.

Figure 3 Illustration of the developed facilities of RSC.

Figure 4 Optimal flow at period (4) for best case 10.

Figure 5 Revenues analysis for recycled parts.

Figure 6 Revenue analysis for the recycled materials.

Figure 7 The totals of costs and revenues for the best case.

Figure 8 A comparison of environmental objectives between the worst and best cases.

Figure 9 Comparison of profit over 4 years.

Figure 10 A comparison of the revenues between case 1, case 2, and case 3.

Figure 11 Comparison of CO2 emissions between best and worst cases.

Summary of relevant studies on stochastic RSC of e-waste.

AuthorName Paper Topic Objective Function Uncertainty Multi-Product Multi-Period Multi-Objective Mathematical Approach
EN EV SL Availability for Repair Returns Quality Returns Quantity
Ayvaz et al. [45] Stochastic RSC design for e-waste Two-stage stochastic programming
Li et al. [7] RSC for multi-products and multiperiods Fuzzy integer non-linear programming
Kuşakcı et al. [49] RSC under fuzzy supply Fuzzy programmingapproach
Yuchi et al. [50] A bi-objective RSC under the emission trading scheme Mixed-integer non-linear programming/genetic algorithm
Tosarkani et al. [51] A case-based robust possibilistic model for a multi-objective RSC Scenario-basedrobust possibilistic, Two-phase fuzzy compromiseapproach
Doan et al. [18] RSC under risk and uncertainty Fuzzy mixed-integer linear programming
Roudbari et al. [54] RSC under uncertainty Two-stage stochastic mixed-integer programming
Karagoz et al. [56] Stochastic RSC for vehicles Scenario-based stochastic optimization
This study A stochastic multi-objective RSC Multi-stage stochastic programming

Nomenclature.

(a) Model indices.
Notation Description
f ∈{1,…,F} Index of first consumer (s)
g ∈{1,…,G} Index of waste generation points
e ∈{1,…,E} Index of collection and sorting centers
b ∈{1,…,B} Index of refurbishing centers
d ∈{1,…,D} Index of disassembly centers
i ∈{1,…,I} Index of repairing centers
m ∈{1,…,M} Index of material extraction centers
y ∈{1,…,Y} Index of material recycling centers
l ∈{1,…,L} Index of landfills
n ∈{1,…,N} Index of secondhand markets
z ∈{1,…,Z} Index of raw material markets
k ∈{1,…,K} Index of spare markets
s ∈{1,…,S} Index of scenarios
t ∈{1,…,T} Index of time periods
j ∈{1,…,J} Index of product
c Index of part
a Index of raw material
H R j c a Weight of raw material a in part c of product j
α j c Quantity of part c in product j
λ j a Quantity of material a in product j
P s Probability of scenario s
τ j a Conversion ratio of material a in product j
μ t s Percentage of product that can be refurbished or disassembled at time t under scenario s (quality of arrivals)
γ t s Percentage of product that can be repaired at time t under scenario s (availability for repair)
(b) Model parameters.
Notation Description
Fixed construction cost
F E e Fixed construction cost of the collection and sorting center e
F B b Fixed construction cost of refurbishing center b
F D d Fixed construction cost of dismantling center d
F I i Fixed construction cost of repairing center i
F M m Fixed construction cost of the material extraction center m
F Y y Fixed construction cost of the material recycling center y
Processing cost
E C e Collection and sorting cost per unit at the collection and sorting center e
B C b Refurbishing cost per unit at the refurbishing center b
D C d Disassembly cost per unit at the disassembly center d
I C i Repairing cost per unit at the repairing center i
M C m Extraction cost per unit at the material extraction center m
Y C y Per Kg recycling cost at the material recycling center y
Transportation cost
T R G g e Transportation cost per unit of product from the waste generation point g to the collection and sorting center e
T R B e b Transportation cost per unit of product from the collection and sorting center e to the refurbishing center b
T R E e d Transportation cost per unit of product from the collection and sorting center e to the disassembly center d
T R I d i Transportation cost per unit of repairable part from the disassembly center d to the repairing center i
T R D d m Transportation cost per unit of faulty part from disassembly center d to material extraction center m
T R M m y Per kg transportation cost of material from the material extraction center m to the material recycling center y
T R Y d y Per kg transportation cost of material from the disassembly center d to the material recycling center y
T R L y l Per kg transportation cost of non-recyclable material from the material recycling center y to landfill l
Selling price parameters
S j n Selling price of refurbished product j at the secondhand market n
S C j c k Selling price of repaired part c of product j at spare parts market k
S A j a z Selling price of recycled material a of product j at the raw material market z
Capacity parameters
C A P G j g Capacity of waste generation point g
C A P E j e Capacity of the collection and sorting center e
C A P B j b Capacity of refurbishing center b
C A P D j d Capacity of disassembly center d
C A P I j c i Capacity of the repairing center i
C A P M j c m Capacity of the material extraction center m
C A P Y j a y Capacity of the material recycling center y
C A P L j a l Capacity of landfill l
Parameters for carbon emissions
Processing
C B j b Carbon emission from processing product j at the refurbishing center b
C D j d Carbon emission from processing product j at the disassembly center d
C I j c i Carbon emission from the processing part c from product j at the repairing center i
C M j c m Carbon emission from the processing part c of product j at the material extraction center m
C R Y j a y Carbon emission from processing material a at material of product j at recycling center y
Transportation
C R T G g e Carbon emission from transportation of the product from the waste generation point g to the collection and sorting center e
C R T B e b Carbon emission from transportation of product from the collection and sorting center e to the refurbishing center b
C R T E e d Carbon emission from the transportation of products from the collection and sorting center e to the disassembly center d
C R T I d i Carbon emission from transportation of parts from the disassembly center d to the repairing center i
C R T D d m Carbon emission from the transportation of parts from the disassembly center d to the material extraction center m
C R T M m y Carbon emission from the transportation of material from the material extraction center m to the material recycling center y
C R T Y d y Carbon emission from transportation of material from the disassembly center d to the material recycling center y
C R T L y l Carbon emission from transportation of material from the material recycling center y to landfill l
Social impact parameters
J O E e Number of job opportunities created by establishing collection and sorting center e
J O B b Number of job opportunities created by establishing refurbishing center b
J O D d Number of job opportunities created by establishing disassembly center d
J O I i Number of job opportunities created by establishing repairing center i
J O M m Number of job opportunities created by establishing material extraction center m
J O Y y Number of job opportunities created by establishing material recycling center y
W D E j e Lost days due to work-related injuries during working at the collection and sorting center e while processing one unit of product j
W D B j b Lost days due to work-related injuries while working at the refurbishing center b while processing one unit of product j
W D D j d Lost days due to work-related injuries while working at the disassembly center d to process one unit of product j
W D I j c i Lost days due to work-related injuries during working at the repair center i to process one unit of part c of product j
W D M j c m Lost days due to work-related injuries while working at the material extraction center m while processing one unit of part c of product j
W D Y j a y Lost days due to work-related injuries while working at the material recycling center y while processing kg of material a of product j
(c) decision variables
Notation Description
Quantity decision variables
A R j t s Quantity of arrivals at time t under scenario s
Q F j f g t s Amount of product j sent from first consumer area f to waste generation point g at time t under scenario s
Q G j g e t s Quantity of end-of-life and end-of-use products that are sent from the waste generation point g to the collection and sorting center e at time t under scenario s
Q B j e b t s Quantity of end-of-use products transferred from collection and sorting center e to refurbishing center b at time t under scenario s
Q E j e d t s Quantity of end-of-life products transferred from the collection and sorting center e to the disassembly center d at time t under scenario s
Q I j c d i t s Quantity of repairable part c from product j transferred from disassembly center d to repairing center i at time t under scenario s
Q D j c d m t s Quantity of faulty part c from product j transferred from disassembly center d to material extraction center m at time t under scenario s
Q Y j a d y t s Quantity of material a from product j transferred from disassembly center d to material recycling center y at time t under scenario s
Q M j a m y t s Quantity of material a from product j transferred from material extraction center m to material recycling center y at time t under scenario s
Q L j a y l t s Quantity of non-recyclable material a from product j transferred from material recycling center m to landfill l at time t under scenario s
Q N j b n t s Quantity of refurbished product j transferred from refurbishing center b to secondhand market n at time t under scenario s
Q K j c i k t s Quantity of repaired part c from product j transferred from repairing center i to spare market k at time t under scenario s
Q Z j a y z t s Quantity of recycled material a from product j transferred from material recycling center y to raw material market z at time t under scenario s
Binary variables
Z E e t Binary variable equals 1 if the collection and sorting center e is opened at time t, and 0 otherwise
Z B b t Binary variable equals 1 if the refurbishing center b is opened at time t, and 0 otherwise
Z D d t Binary variable equals 1 if the disassembly center d is opened at time t, and 0 otherwise
Z I i t Binary variable equals 1 if the repairing center i is opened at time t, and 0 otherwise
Z M m t Binary variable equals 1 if material extraction center m is opened at time t, and 0 otherwise
Z Y y t Binary variable equals 1 if the material recycling center y is opened at time t, and 0 otherwise
Z L l t Binary variable equals 1 if landfill l is opened at time t, and 0 otherwise

Products’ weight and price.

Product Type Weight (kg) Price (USD)
Refrigerator 87 S1n= 200
Washing machine 65 S2n= 173

List of materials and parts.

(a) Refrigerator (j = 1)
Part name Part index Quantity of parts/materials in product Raw Material Weight of raw material in part (kg) Price (USD)
Parts
Compressor c 1 α1 = 1 SteelCopper HR111= 8HR112= 1 50
Evaporator c 2 α2 = 1 Aluminum HR124= 2 16
Condenser c 3 α3 = 2 Steel HR131= 4 17
Materials
Metal sheets a 1 λ1= 4 Steel - -
Connecting pipe a 2 λ2= 4 Copper - -
Plastic parts a 3 λ3= 10 Plastic - -
Electrical wires a 2 λ2= 1 Copper - -
(b) Washing machine (j = 2)
Part name Part index Quantity of parts/materials in product Raw material Weight of raw material in part (kg) Price (USD)
Parts
Motor c 1 α1 = 1 SteelCopper HR211= 3.6HR212= 3.4 40
Pump c 2 α2 = 1 SteelCopperPlastic HR221= 0.4HR222= 0.3HR223= 0.3 20
Door c 3 α3 = 1 Glass HR233= 3.0 20
Materials
Metal sheets a 1 λ1= 15 Steel - -
Electrical wires a 2 λ2= 1 Copper - -
Plastic parts a 3 λ3= 14 Plastic - -

Selling price and conversion ratio of raw material.

(a) Refrigerator (j = 1).
Raw material Index of raw materials Selling price per kg (JD) Availability for recycling Conversion ratio
Steel a 1 0.88 85% 0.85
Copper a 2 5.28 100% 1
Plastic a 3 1.00 30% 0.30
Aluminum a 4 1.54 60% 0.60
(b) Washing machine (j = 2).
Raw material Index of raw materials Selling price per kg (JD) Availability for recycling Conversion ratio
Steel a 1 0.88 85% 0.85
Copper a 2 5.28 100% 1
Plastic a 3 1.00 30% 0.30
Glass a 4 0.40 100% 1

Parameters of RSC facilities for the refrigerator and washing machines.

Waste generation point (s) g 1 g 2 g 3 g 4
Capacity (product/year)
Refrigerator Washing machine CAPG1 = 6000 CAPG2 = 6500 CAPG3 = 6500 CAPG4 = 6500
CAPG1 = 7000 CAPG2 = 7500 CAPG3 = 6000 CAPG4 = 6350
Collection and sorting station (e) e 1 e 2
Fixed construction cost (USD) FE1 = 90,000 FE2 = 95,000
Capacity (product/year) CAPE1 = 6000 CAPE2 = 6500 Refrigerator
CAPE1 = 6500 CAPE2 = 7000 Washing machine
Processing cost (USD/product) EC1 = 0.12 EC2 = 0.12
Refurbishing station b 1 Refrigerator Washing machine
Fixed construction cost (USD) F B 1 100 500
Capacity C A P B 1 1400 2000
Processing cost (USD/product) B C 1 2.1 2.1
Disassembly station (d) d 1 d 2
Fixed construction cost (USD) FD1 = 100,000 FD2 = 95,000
Capacity (product/year) CAPD1 = 6200 CAPD2 = 5400 Refrigerator
CAPD1 = 6000 CAPD1 = 5500 Washing machine
Processing cost (USD/product) DC1 = 2.5 DC2 = 2.5
Repairing station i 1 Refrigerator Washing machine
Fixed construction cost (USD) FR1 = 200,000
Capacity (product/year) C A P I 11 20,000 25,000
C A P I 21 20,800 25,000
C A P I 31 20,600 20,000
Processing cost (USD/part) I C 1 = 1.2
Material extraction station m 1 Refrigerator Washing machine
Fixed construction cost (USD) FM1 = 188,000
Capacity (kg/year) C A P M 11 20,000 25,000
C A P M 21 25,000 25,000
C A P M 31 20,000 25,000
Processing cost (USD/part) M C 1 = 0.15
Material recycling station (y) y 1 y 2
Fixed construction cost (USD) Fy1 = 250,000 Fy2 = 250,000
Capacity (kg/year) CAPY11 = 30,000 CAPY12 = 35,000 Refrigerator
CAPY21 = 45,000 CAPY22 = 40,000
CAPY31 = 30,000 CAPY32 = 30,000
CAPY41 = 30,000 CAPY42 = 30,000
CAPY11 = 40,000 CAPY12 = 45,000 Washing machine
CAPY21 = 50,000 CAPY22 = 50,000
CAPY31 = 35,000 CAPY32 = 40,000
CAPY41 = 35,000 CAPY42 = 35,000
Processing cost (USD/part) YC1 = 1.2 YC2 = 1.2
Landfill (l) l 1 l 2
Capacity (Kg/year) CAPL11 = 25,000 CAPL12 = 20,000 Refrigerator
CAPL21 = 20,000 CAPL22 = 25,000
CAPL31 = 20,000 CAPL32 = 20,000
CAPL41 = 20,000 CAPL42 = 20,000
CAPL11 = 25,000 CAPL12 = 20,000 Washing machine
CAPL21 = 20,000 CAPL22 = 25,000
CAPL31= 20,000 CAPL32 = 20,000
CAPL41 = 20,000 CAPL42 = 20,000

Average transportation cost (USD/unit).

g 1 g 2 g 3 g 4 b 1 e 1 e 2 d 1 d 2 m 1 y 1 y 2
e 1 0.46 0.31 0.01 0.07
e 2 0.68 0.02 0.33 0.29
b 1 0.03 0.28
d 1 0.001 0.32
d 2 0.29 0.04
i 1 0.01 0.28
m 1 0.05 0.24
y 1 0.05 0.22 0.23
y 2 0.28 0.03 0.42
l 1 0.46 0.64
l 2 0.23 0.03

CO2 emissions from transportation (kg/unit).

g 1 g 2 g 3 g 4 b 1 e 1 e 2 i 1 m 1 y 1 y 2
e 1 1.52 1.03 0.003 0.22 0.1
e 2 2.24 0.005 1.07 0.94 0.9
b 1 0.005 1.04 0.02 0.15
d 1 0.94 0.12 1.04 0.79 0.16 0.74
d 2 0.95 0.11
y 1 0.77
y 2 1.4
l 1 1.49 2.14
l 2 0.78 0.10

CO2 emissions from processing.

Description Parameter
CO2 emission from refurbishing one unit of product (kg/unit) for both products CB1 = 0.05
CO2 emission from disassembling one unit of product (kg/unit) for both products CD1 = 0.03CD2 = 0.02
CO2 emission from repairing one unit of the part (kg/unit) for both products         CI11= 0.10    CI21= 0.08     CI31= 0.10
CO2 emission from processing one unit of part (kg/unit) for both products CM11= 0.01  CM21= 0.02  CM31= 0.02
CM11= 0.02   CM21= 0.02   CM31= 0.02
CO2 emission from recycling one Kg of material (kg/unit) for both products CY11= 0.30 CY12= 0.20
CY21= 0.20 CY22= 0.15
CY31= 0.20 CY32= 0.15
CY41= 0.30 CY42= 0.20

Social impact parameters for both products.

Station Number of Job Opportunities Created Lost Days Due to Work-Related Injuries (Day/Product)
Collection and sorting station JOE1= 20    JOE2= 20 WDE1= 0.01   WDE2= 0.01
Refurbishing station JOB1= 19 WDB1= 0.01
Disassembly station JOD1= 20    JOD2= 20 WDD1 =  0.01 WDD2= 0.01
Repairing station JOI1 = 30 WDI11 = 0.02 WDI21 = 0.02  WDI31 = 0.02
Material extraction station JOM1 = 25 WDM11 = 0.025  WDM21 = 0.025 WDMR31 = 0.025
Material recycling station JOY1 = 30   JOY2 = 35 WDY11 = 0.02   WDY12 = 0.02WDY21= 0.02   WDY22= 0.02WDY31= 0.02   WDY32 = 0.02WDY41 = 0.02 WDY42 = 0.02

Uncertainties in the proposed RSC.

Random Variable Mode Value Probability
Quality of returns Good conditions 0.55 0.45
Bad conditions 0.45 0.55
Availability for repair Repairable 0.55 0.45
Faulty 0.30 0.55
Random variable Distribution Mean Sigma
Quantity of returns (return rate) A R 1 t s Normal distribution 1700 30
A R 2 t s 1300 30

Optimal values of decision variables at stage zero.

Decision Variable Value Decision Variable Value Decision Variable Value Decision Variable Value
ZG(2,t1) 1 ZG(2,t2) 1 ZG(2, t3 ) 1 ZG(2,t4) 1
ZE(1,t1) 1 ZE(1,t2) 1 ZE(1,t3) 1 ZE(1,t4) 1
ZB(1,t1) 1 ZB(1,t2) 1 ZB(1,t3) 1 ZB(1,t4) 1
ZD(2,t1) 1 ZD(2,t2) 1 ZD(2,t3) 1 ZD(2,t4) 1
ZI(1,t1) 1 ZI(1,t2) 1 ZI(1,t3) 1 ZI(1,t4) 1
ZM(1,t1) 1 ZM(1,t2) 1 ZM(1,t3) 1 ZM(1,t4) 1
ZY(2,t1) 1 ZY(2,t2) 1 ZY(2,t3) 1 ZY(2,t4) 1
ZL(2,t1) 1 ZL(2,t2) 1 ZL(2,t3) 1 ZL(2,t4) 1

Set of cases and optimal values of objective functions.

Scenario Number Economic Environmental Impact Social Impact
Profit(USD) Carbon Emissions(KgCO2)
1 388,277 157,227.92 214
2 499,361 142,309.72 241
7 304,670 157,692.42 197
8 415,754 142,724.22 224
9 436,666 157,447.46 222
10 547,750 142,479.26 249
11 400,663 158,142.91 212
15 353,059 157,861.96 205
16 464,144 142,893.66 231

Decision variables under best (worst) case for R and W products.

Time A R 1 t Q R 1 f g t s Q R 1 g e t s Q B 1 e b t s Q N 1 b n t s Q E 1 e d t s Q I 1 c d i t s Q K 1 c i k t s Q D 1 c m t s
c 3 c 2 c 1 c 3 c 2 c 1
t 1 1710(1692) 1710(1692) 1710(1692) 941(761) 941(761) 770(931) 462(1024) 231(512) 231(512) 923(2047) 923(2047) 1077(838) 539(419) 539(419) 2155(1675)
t 2 1688(1724) 1688(1724) 1688(1724) 928(776) 928(776) 760(948) 456(1043) 228(522) 228(522) 912(2086) 912(2086) 1063(853) 532(427) 532(427) 2127(1707)
t 3 1696(1728) 1696(1728) 1696(1728) 933(778) 933(778) 763(950) 458(1045) 229(523) 229(523) 916(2091) 916(2091) 1068(855) 534(428) 534(428) 2137(1711)
t 4 1662(1712) 1662(1712) 1662(1712) 914(770) 914(770) 748(942) 823(565) 411(282) 411(282) 1645(1130) 1645(1130) 673(1318) 337(659) 337(659) 1346(2636)
Time A R 2 t Q R 2 f g t s Q R 2 g e t s Q B 2 e b t s Q N 2 b n t s Q E 2 e d t s Q I 2 c d i t s Q K 2 c i k t s Q D 2 c m t s
c 3 c 2 c 1 c 3 c 2 c 1
t 1 1287(1313) 1287(1313) 1287(1313) 708(761) 708(761) 579(931) 174(397) 174(397) 174(397) 521(1192) 521(1192) 405(325) 405(325) 405(325) 1216(975)
t 2 1342(1298) 1342(1298) 1342(1298) 738(776) 738(776) 604(984) 181(393) 181(393) 181(393) 544(1178) 544(1178) 423(321) 423(321) 423(321) 1268(964)
t 3 1275(1320) 1275(1320) 1275(1320) 701(778) 701(778) 574(950) 172(399) 172(399) 172(399) 516(1198) 516(1198) 402(327) 402(327) 402(327) 1205(980)
t 4 1344(1279) 1344(1279) 1344(1279) 739(770) 739(770) 605(942) 333(211) 333(211) 333(210) 998(633) 998(633) 272(492) 272(492) 272(492) 816(1477)
Time Q M 1 a m y t s Q Y 1 a d y t s Q L 1 a y l t s
a 4 a 2 a 2 a 1 a 4 a 2 a 2 a 1 a 4 a 2 a 2 a 1
t 1 646(503) - 539(419) 7326(5695) 8511(6617) - 7695(9306) 3848(4653) 3078(3722) 14,621(17,681) - 5387(6514) - 462(558) 5848(7073)
t 2 638(512) - 532(427) 7231(5803) 8401(6742) - 7596(9482) 3798(4741) 3038(3793) 14,432(18,016) - 5317(6637) - 456(569) 5773(7206)
t 3 641(513) - 534(428) 7266(5816) 8441(6757) - 7632(9504) 3816(4752) 3053(3802) 14,501(18,058) - 5342(6653) - 458(570) 5800(7223)
t 4 404(791) - 337(659) 4577(8964) 5318(10,414) - 7479(9416) 3740(4708) 2992(3766) 14,210(17,890) - 5235(6591) - 449(565) 5684(7156)
Time Q M 2 a m y t s Q Y 2 a d y t s Q L 2 a y l t s
a 4 a 2 a 2 a 1 a 4 a 2 a 2 a 1 a 4 a 2 a 2 a 1
t 1 1216(975) 36(29) 1500(1202) 1378(1105) 4131(3311) - 8108(10,110) 579(722) 8687(10,832) 17,375(21,665) - 5676(7077) - 1303(1625) 6979(8702)
t 2 1268(964) 38(29) 1564(1189) 1437(1092) 4308(3274) - 8455(9995) 604(714) 9059(10,709) 18,117(21,417) - 5918(6996) - 1359(1606) 7277(8602)
t 3 1205(980) 36(29) 1486(1209) 1366(1111) 4093(3329) - 8033(10,164) 574(726) 8606(10,890) 17,213(21,780) - 5623(7115) - 1291(1634) 6914(8748)
t 4 816(1477) 24(44) 1007(1822) 925(1674) 2773(5018) - 8467(9848) 605(703) 9072(10,552) 18,144(21,104) - 5927(6894) - 1361(1583) 7288(8477)
Time Q Z 1 a y z t s Q Z 2 a y z t s
a 4 a 2 a 2 a 1 a 4 a 2 a 2 a 1
t 1 646(503) 2309(2792) 4386(5072) 9942(8859) 17,283(17,225) 1216(975) 2469(3062) 2079(1925) 8763(10,312) 14,527(16,274)
t 2 638(512) 2279(2845) 4330(5168) 9814(9027) 17,061(17,551) 1268(964) 2574(3027) 2168(1903) 9137(10,194) 15,148(16,088)
t 3 641(513) 2290(2851) 4350(5180) 9861(9048) 17,141(17,592) 1205(980) 2446(3079) 2060(1935) 8681(10,367) 14,391(16,361)
t 4 404(791) 2244(2825) 4076(5367) 7120(12,165) 13,844(21,148) 816(1477) 2565(2999) 1612(2525) 8637(10,643) 13,629(17,645)

Optimal flow of parts and materials.

Refrigerator
Part/Material Period 1 Period 2 Period 3 Period 4 Revenues (USD)
Quantity of parts (part/year) Compressor 231(512) 228(522) 229(523) 411(282) 54,950(91,927)
Evaporator 231(512) 228(522) 229(523) 411(282) 17,584(29,417)
Condenser 462(1024) 456(1043) 458(1045) 823(565) 37,383(62,510)
Total 924(2048) 912(2087) 916(2091) 1645(1129) 109,917(183,854)
Quantity of materials (kg/year) Steel 9942(8859) 9814(9027) 9861(9048) 7120(12,165) 32,329(34,408)
Copper 4386(5072) 4330(5168) 4350(5180) 4076(5367) 90,510(109,751)
Plastic 2309(2792) 2279(2845) 2290(2851) 2244(2852) 9122(11,312)
Aluminum 646(503) 638(512) 641(513) 404(719) 3587(3571)
Total 17,283(17,226) 17,061(17,552) 17,142(17,529) 13,844(21,148) 135,547(159,042)
Washing machine
Part/Material Period 1 Period 2 Period 3 Period 4 Revenues (USD)
Quantity of parts (part/year) Motor 173(397) 181(393) 172(399) 333(211) 34,360(56,007)
Pump 174(398) 181(393) 172(399) 333(211) 17,200(28,003)
Door 174(398) 181(393) 172(399) 332(210) 17,180(27,983)
Total 521(1193) 543(1178) 516(1198) 998(664) 68,740(111,993)
Quantity of materials (kg/year) Steel 8763(10,321) 9137(10,194) 8681(10,367) 8637(10,643) 30,992(36,535)
Copper 2079(1925) 2168(1903) 2060(1935) 1612(2525) 41,812(43,757)
Plastic 2469(3062) 2575(3027) 2446(3079) 2564(2999) 10,054(12,167)
Glass 1216(975) 1268(964) 1204(980) 816(1477) 1,802(1,758)
Total 14,527(16,274) 15,148(16,088) 14,391(16,361) 13,629(17,645) 84,660(94,217)

Cost details and profit for all generated cases.

Scenario Number Processing Cost (USD) Transportation Cost (USD) Construction Cost (USD) Profit (USD)
1 221,732 34,915 1,640,000 388,277
2 208,417 31,246 1,640,000 499,361
7 236,131 34,270 1,640,000 304,670
8 222,815 30,603 1,640,000 415,754
9 214,919 35,328 1,640,000 436,666
10 201,603 31,659 1,640,000 547,750
14 207,965 31,236 1,640,000 500,146
15 229,318 34,683 1,640,000 353,059
16 216,002 31,015 1,640,000 464,144

Carbon emissions of the network.

Scenario Number From Processing(kg CO2) From Transportation (kg CO2) Total Emissions (kg CO2)
1 39,287.32 117,940.6 157,227.92
2 36,491.92 105,817.8 142,309.72
6 37,360.07 104,668.7 142,028.77
7 41,313.92 116,378.5 157,692.42
8 38,518.52 104,205.7 142,724.22
9 38,344.16 119,103.3 157,447.46
10 35,548.76 106,930.5 142,479.26
15 40,370.76 117,491.2 157,861.96
16 37,575.36 105,318.3 142,893.66

CO2 emissions resulting from RSC.

Stage T CO2 Source (kg CO2) Stage T CO2 Source (kg CO2) Stage T CO2 Source (kg CO2) Stage T CO2 Source (kg CO2)
Collection and sorting station Processing Disassembly station Processing Material extraction station Processing Landfill Processing
t 1 - t 1 40.46(604.83) t 1 62.0(48.8) t 1 -
t 2 - t 2 40.91(609.23) t 2 62.6(49.1) t 2 -
t 3 - t 3 40.11(620.99) t 3 61.5(49.5) t 3 -
t 4 - t 4 40.58(596.13) t 4 39.9(75.7) t 4 -
Transportation Transportation Transportation Transportation
t 1 3086.9(3095.2) t 1 1267.7(1553.6) t 1 2662.9(2093.5) t 1 1282.7(1577.4)
t 2 3120.9(3112.7) t 2 1281.7(1562.4) t 2 2682.1(2109.7) t 2 1305.0(1580.9)
t 3 3060.1(3139.4) t 3 1256.7(1575.8) t 3 2640.0(2125.7) t 3 1271.4(1597.1)
t 4 3096.2(3080.7) t 4 1271.5(1546.3) t 4 1708.5(3249.8) t 4 1297.2(1563.3)
Refurbishing station Processing Repairing station Processing Material recycling station Processing
t 1 82.4(67.6) t 1 136.4(305.7) t 1 6253.8(7143.2)
t 2 83.3(68.0) t 2 137.3(308.1) t 2 6353.5(7153.6)
t 3 81.7(68.6) t 3 135.2(310.4) t 3 6206.2(7223.8)
t 4 82.7(67.3) t 4 249.5(166.4) t 4 6322.5(7078.6)
Transportation Transportation Transportation
t 1 164.8(135.2) t 1 1502.4(3368.4) t 1 18,271.0(15,295.3)
t 2 166.7(136.0) t 2 1513.2(3394.5) t 2 18,425.9(15,427.1)
t 3 163.4(137.2) t 3 1489.5(3420.3) t 3 18,088.6(15,571.2)
t 4 165.3(134.6) t 4 2749.0(1833.5) t 4 11,939.3(22,961.9)

Sensitivity analysis on the quantity of returns.

Scenario 10 −20% −10% Initial +10% +20% Δ
Quantity of returns t 1 2397 2697 2997 3297 3597 [Image omitted. Please see PDF.]
t 2 2430 2730 3030 3330 3630
t 3 2371 2671 2971 3271 3571
t 4 2406 2706 3006 3306 3606
Total 9604 10,804 12,004 13,204 14,404
Profit 109,735 328,743 547,750 766,757 985,764 [Image omitted. Please see PDF.]
Revenues 1,936,387 2,178,700 2,421,012 2,663,325 2,905,637
Processing cost 161,327 181,465 201,603 221,741 241,880
Transportation cost 25,325 28,492 31,659 34,826 37,994
Construction cost 1,640,000 1,640,000 1,640,000 1,640,000 1,640,000
Total cost 1,826,652 1,849,957 1,873,263 1,896,568 1,919,873
Environmental impact 113,983 128,231 142,479 156,725 170,976
Carbon emissions from processing 28,445 31,997 35,549 39,100 42,652
Carbon emissions from transportation 85,537 96,234 106,931 117,627 128,324
Social impact 317 283 249 214 179

Sensitivity analysis on quality of returns.

Scenario 10 −20% −10% Initial +10% +20% Δ
Profit 187,506 367,628 547,750 727,872 907,994 [Image omitted. Please see PDF.]
Revenues 2,114,091 2,267,552 2,421,012 2,574,473 2,727,934
Processing cost 247,304 224,454 201,603 178,753 155,902
Transportation cost 39,281 35,470 31,659 27,849 24,038
Construction cost 1,640,000 1,640,000 1,640,000 1,640,000 1,640,000
Total cost 1,926,585 1,899,924 1,873,263 1,846,601 1,819,940
Environmental impact 176,859 159,669 142,479 125,290 108,100
CO2 emissions from processing 44,092 39,820 35,549 31,277 27,006
CO2 emissions from transportation 132,767 119,849 106,931 94,012 81,094
Social impact 170 209 249 288 328

Sensitivity analysis on availability for repairing.

Scenario 10 −20% −10% Initial +10% +20% Δ
Profit 514,408 531,079 547,750 564,421 581,092 [Image omitted. Please see PDF.]
Revenues 2,393,569 2,407,291 2,421,012 2,434,734 2,448,455
Processing cost 205,363 203,483 201,603 199,723 197,843
Transportation cost 33,789 32,729 31,659 30,590 29,521
Construction cost 1,640,000 1,640,000 1,640,000 1,640,000 1,640,000
Total cost 1,879,161 1,876,212 1,873,263 1,870,313 1,867,364
Environmental impact 150,473 146,476 142,479 138,483 134,486
CO2 emissions from processing 36,576 36,062 35,549 35,035 34,521
CO2 emissions from transportation 113,897 110,414 106,931 103,447 99,964
Social impact 238 243 249 254 259

Sensitivity analysis on products’ selling prices.

Scenario 10 −20% −10% Initial +10% +20% Δ
Profit 209,345 345,536 547,750 749,962 952,175 [Image omitted. Please see PDF.]
Revenues 2,082,608 2,218,799 2,421,012 2,623,225 2,825,438
Processing cost 201,603 201,603 201,603 201,603 201,603
Transportation cost 31,659 31,659 31,659 31,659 31,659
Construction cost 1,640,000 1,640,000 1,640,000 1,640,000 1,640,000
Total cost 1,873,263 1,873,263 1,873,263 1,873,263 1,873,263
Environmental impact 142,479 142,479 142,479 142,479 142,479
CO2 emissions from processing 35,549 35,549 35,549 35,549 35,549
CO2 emissions from transportation 106,931 106,931 106,931 106,931 106,931
Social impact 249 249 249 249 249

Sensitivity analysis on parts selling price.

Scenario 10 −20% −10% Initial +10% +20% Δ
Profit 512,014 529,882 547,750 565,617 583,485 [Image omitted. Please see PDF.]
Revenues 2,385,277 2,403,145 2,421,012 2,438,880 2,456,748
Processing cost 201,603 201,603 201,603 201,603 201,603
Transportation cost 31,659 31,659 31,659 31,659 31,659
Construction cost 1,640,000 1,640,000 1,640,000 1,640,000 1,640,000
Total cost 1,873,263 1,873,263 1,873,263 1,873,263 1,873,263
Environmental impact 142,479 142,479 142,479 142,479 142,479
CO2 emissions from processing 35,549 35,549 35,549 35,549 35,549
CO2 emissions from transportation 106,931 106,931 106,931 106,931 106,931
Social impact 249 249 249 249 249

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