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1. Introduction
Concrete-face rockfill dams (CFRDs) have been quickly developed in recent years because of the adaptability to terrain, low cost, and facilitated construction [1]. However, researchers have observed creep deformation of rockfills in the body of high CFRDs even under normal operating conditions [2–6]. The creep can cause differential and inconsistent deformation between rockfill and concrete-face, resulting in detachment of these two structural elements [7, 8]. Without the support of rockfill, fractures may develop in concrete-face panels caused by panel’s weight and external loads, which seriously affects the performance and fatigue life of CFRDs [9]. For example, the fractured concrete-faces have been reported in the Australian Cethana CFRD with a height of 110 m and the Chinese Tianshengqiao CFRD with a height of 178 m. If the fractures continue to develop, significant water leaks may occur [10, 11], which may cause structural failure of the dams [12–18], such as Gouhou CFRD failure in August 1993 in Qinghai Province, China [19].
Finite Element Method (FEM) has demonstrated advantages for predicting the mechanical performance of dams for better management and maintenance [20–27]. The FEM can also provide useful guidance for the design and construction of new high CFRDs by optimizing dam body structures, construction procedures, and dam construction materials [8]. In order to obtain the creep model of rockfill for FEM simulations, researchers have conducted large-scale triaxial tests for investigating the time-dependent behavior of coarse granular materials under different stress paths, confining pressures, and moisture contents [28–37]. The analyses reveal that creep deformation of the rockfill is caused by stress redistribution in the dam body associated with a process of abrasion of sharp corners of stones, particle shape, and particle breakage [38–44].
According to triaxial test results, theoretical models have been developed to characterize the creep behavior of rockfill materials. Theoretical models mainly use elastic elements (linear springs), viscous elements (Newton’s stick pots), and plastic elements (friction parts) to form series and parallel connections to describe time-dependent stress-strain relationship of rockfill materials. Based on the combination and expansion of the above three elements, a variety of theoretical models for evaluating creep behavior of rockfill materials have been proposed [45, 46], such as Merchant model, viscoelastic model, elastic-viscoplastic model, elastoplastic model, and Hardening Soil Creep (HSC) model [40, 47–52]. Theoretical models are supported by rigorous mathematical theory, which is very important for investigating the mechanical characteristics of rockfill materials. The results of large-scale triaxial tests can be used to determine theoretical model parameters. However, the large-scale triaxial tests are subject to sample disturbance and size effects, and the theoretical model parameters are limited by undefined practical meaning [31, 53–56]. Therefore, indoor creep test results often have a large divergence with actual creep measurements in the field [57, 58]. As such, empirical models are developed by assessing field monitoring data of CFRDs. Statistical methods are used to analyze creep deformation curve to obtain empirical model functions, such as exponential decay function, hyperbolic type function, and power function [29, 59, 60]. In order to better understand the dam deformation property, it is necessary to conduct deformation monitoring analysis, empirical model, and back-analysis.
This case study focuses on the field monitoring results of Xujixia high CFRD (121.5 m) and developing a subroutine in ABAQUS using exponential decay-type empirical creep model to evaluate creep deformation of high CFRDs. The simulation parameters were determined based on displacement back-analysis (BP-MPGA/MPGA) considering the construction process and field compaction test results. The effectiveness of the proposed method is validated by field monitoring results of Xujixia high CFRD.
2. Establishment of the Creep Model in ABAQUS
2.1. Creep Model
Field monitoring results of Xujixia high CFRD show that the rockfill creep deformation increment decreases with time and can be simulated using a Merchant model [61], which is expressed as follows:
Therefore, strain rate can be computed as
Assuming that creep deformation of the rockfill is related to confining pressure and stress level, total creep deformation of the rockfill can be divided into volume creep
Based on the rockfill creep deformation test results, Li et al. [64] updated equations (3) and (4) to incorporate the shear stress influence on final shear creep deformation to reflect the influence of particle breakage on creep deformation. The updated equations (3) and (4) are expressed as
Based on the Prandtl–Reuss flow rule, the uniaxial creep rate can be obtained after three-dimensional creep rate is degraded [65]. Therefore, the creep rate of each component of strain tensor can be written as
CFRDs are filled in phases and zones; the loading process is complicated. The specific initial creep occurrence time of a cast layer and the subsequent creep occurrence time after the stress state changes are difficult to accurately determine. So, as an implementation of incremental creep routines in ABAQUS, relative time is used for creep calculations. Thus, the volume deformation rate and shear deformation rate can be changed to
For rockfill materials subject to zero stress,
The creep strain increment tensor
Thus, subroutine is written in FEM platform ABAQUS through the above incremental creep model (
2.2. Implementation of Creep Model in ABAQUS
The creep model in Section 2.1 is implemented in finite element program ABAQUS through the user-defined material subroutine (UMAT) as shown in Figure 1. Therefore, the creep model needs to be written in incremental form, and the stress increment tensor
[figure omitted; refer to PDF]
The total strain increment includes an elastic strain increment tensor and a creep strain increment tensor. The elastic strain increment tensor is
The finite element calculation process is divided into filling stage during construction and creep stage during operation by analyzing step KSTEP. The calculation process of ABAQUS with UMAT-based creep model includes five steps: (1) determine initial stress state of creep; (2) determine the beginning of the creep stage; (3) determine the creep strain increment tensor; (4) determine the stress increment tensor; and (5) update the stress tensor, the Jacobian matrix, and state variable (STATEV).
The subroutine compiled by Fortran is used to implement exponential decay-type empirical creep model. With FEM software ABAQUS, the stress and deformation simulation analysis, considering rockfill creep, was performed for the Xujixia CFRD.
3. The Xujixia CFRD
The Xujixia CFRD Project, as shown in Figure 2(a), is one of the 172 major water projects identified by the State Council of China. It is located about 6 km upstream of the Bayin River Canyon Exit and approximately 60 km northeast of Delingha City, Qinghai Province, China. Specifically, the maximum height of dam is 121.5 m, and the altitude of dam crest is 3472.0 m. The width of dam crest is 8 m, and the length of dam crest is 365.0 m. The upstream slope is 1:1.4, and the downstream composite slope is 1:1.85. The normal water storage level of reservoir is 3468.00 m, and the total storage capacity of reservoir is 162 million m3. The total volume of dam filling materials is 4,185,500 m3 (see Table 1). The rockfill materials are primary rockfill (3B) and secondary rockfill (3C). The primary rockfill is a mixture of sandstone and sandy slate with low compressibility and high shear strength. The secondary rockfill is a mix of slate and riverbank gravel at the dam construction site. Figures 2(b) and 2(c) show the plan view and cross section of the Xujixia CFRD.
[figures omitted; refer to PDF]
Table 1
The filling amount of rockfill materials for the Xujixia rockfill dam.
Dam-filling material | Filling amount (m3) |
All dam-filling materials | 4,185,500 |
Dam front gland 1A | 66,300 |
Cushion material 2A | 109,200 |
Transition material 3A | 241,700 |
Main rockfill 3B | 2,611,100 |
Secondary rockfill 3C | 1,157,200 |
A total of 35 extensometers are used to monitor the internal settlement of dam at five altitudes of 3392, 3395, 3425, 3430, and 3433 m at three observation sections of D0 + 083.8, D0 + 163.8, and D0 + 223.8 m as shown in Table 2. Figures 2(b) and 2(c) show locations of extensometers.
Table 2
The arrangement of extensometers.
Section | Altitude (m) | Numbers of measuring points | Device number (from upstream to downstream) |
Left of the dam D0 + 83.8 m | 3433 | 5 | CS1-1-01∼CS1-1-05 |
Left of the dam D0 + 163.8 m | 3425 | 6 | CS1-2-01∼CS1-2-06 |
Left of the dam D0 + 223.8 m | 3392 | 9 | CS1-3-01∼CS1-3-09 |
3430 | 6 | CS1-4-01∼CS1-4-06 | |
3395 | 9 | CS1-5-01∼CS1-5-09 |
The dam is constructed in multiple phases as shown in Figure 2(d). The tests, as shown in Table 3, are performed on dam filling materials to determine the mechanical properties before and after compaction. The results are shown in Table 4 and Figure 3. After roller compaction, the maximum particle size of the rockfill is reduced from 800 mm to 600 mm. The percentage of the particles with a size of D < 5 mm increases from 15.73% to 16.38%. The fine particles with size of D < 0.075 mm increase from 0.84% to 1.61%. The dry density increases from the 1.92 g/cm3 to 2.18 g/cm3. These index test results meet the design values. It is observed that the weak particles and sharp edges of the particles are broken during the compaction process.
Table 3
Mechanical properties tests of dam filling materials.
Measurement basis | Measurement items | Tests |
《Geotechnical test method standard》 SL 237–1999 (current standard for water conservancy projects in China) | Particle gradation | The new national standard soil sieve (particle size: 0.075–5 mm) |
Hand-carried coarse-grained soil sieve (particle size: 5–200 mm) | ||
Ruler (particle size: 200–800 mm) | ||
Porosity (using the weighted average method based on the particle gradation) | Pycnometer (particle size: less than 2 mm) | |
Hydrometer (particle size: more than 2 mm) | ||
Permeability coefficient (noncohesive) | Constant head test |
Table 4
Mechanical properties tests results of rockfill materials.
Material | Roller compaction | Particle size (D) | Dry density (g/cm3) | Porosity (%) | Hydraulic conductivity (cm/s) | Saturated compressive strength (cm/s) | |||||||
Layer thickness (cm) | Times of roller compaction | Rolling settlement (cm) | Maximum particle size (D/mm) | The content of D < 5 mm | The content of D < 0.075 mm | ||||||||
Before rolling (cm) | After rolling (cm) | Raw material (%) | After rolling (%) | Raw material (%) | After rolling (%) | ||||||||
Rockfill | 84 | 80.5 | 10 | 3.5 | D < 800 | 15.73 | 16.38 | 0.84 | 1.61 | 2.18 | 19.1 | 1.75 × 10−1 | 81 |
Transition | 44 | 41 | 8 | 3.0 | D < 300 | 18.62 | 19.63 | 2.63 | 3.15 | 2.21 | 16.8 | 1.89 × 10−2 | 81 |
Cushion | 44 | 40.8 | 8 | 3.2 | D < 80 | 40.5 | 38.2 | 4.4 | 5.2 | 2.25 | 12.3 | 1.05 × 10−2 | 89 |
Based on particle size distribution curves in Figure 3, the particle breakage of rockfill materials mainly occurs for particles in a size range of 300 mm–800 mm, resulting in the reduced particle size and increased percentage of fine particles. These broken particles are rearranged to fill the voids between large particles. Therefore, the dry density, the compactness, and the compressive strength of rockfill are increased. After compaction, the porosity of rockfill material is 19.1%, and the permeability coefficient is 1.75 × 10−1 cm/s.
The settlement period of dam before water storage is mainly affected by the creep deformation of rockfill rather than the external water pressure. Therefore, settlement monitoring data are used to evaluate the effectiveness of the creep subroutine in ABAQUS.
4. Three-Dimensional Numerical Calculation
4.1. Model Introduction
A three-dimensional FEM model is built for simulating the Xujixia CFRD as shown in Figure 4(a). The Xujixia CFRD body consists of 20921 elements, 8-node hexahedral elements. At boundary transitions, prismatic elements are utilized. The vertical and horizontal displacement at the bottom are fixed. The thickness of panel is between 0.4 m and 0.81 m. Goodman contact elements [66, 67] without thickness are applied between panel and rockfill. Figure 4(b) is a two-dimensional model of standard cross section of the Xujixia CFRD based on phased and zoned construction as shown in Figure 2(d). The model is divided into 645 elements, including 60 transitional elements. The dam body is simulated according to the actual construction process, and the dam body is filled in four phases. The first phase is divided into 11 layers for full cross section and front-dam horizontal filling to altitude 3415.6 m and the first phase of panel construction to altitude 3400 m; the second phase is divided into 4 layers for postdam horizontal filling to altitude 3415.6 m; the third phase is divided into 2 layers for full cross section horizontal filling to altitude 3426.8 m; and the fourth phase is divided into 10 layers for full cross section horizontal filling to altitude 3472.0 m and the second phase of panel construction to altitude 3470.0 m. In ABAQUS, the birth-death element (model change) and Duncan–Chang E-B model are used to implement the phased and zoned construction of the Xujixia CFRD.
[figures omitted; refer to PDF]
4.2. Determination of Simulation Parameters
4.2.1. Linear Elastic Model
A linear elastic model was used to characterize the mechanical properties of the concrete panel, with an elastic modulus of 30 GPa and a Poisson ratio of 0.167.
4.2.2. Duncan–Chang E-B Model and Creep Model
The Duncan–Chang E-B model is used to characterize the nonlinear stress-strain relationship of the rockfill.
The tangent modulus
Nonlinear volume change can be expressed as
According to the Mohr–Coulomb criterion, the friction angle of dam rockfill can be expressed as
The rockfill test samples in this paper are from main rockfill zone and secondary rockfill zone of the Xujixia CFRD. The samples are prepared according to the gradation after scaling and designed dry density. The rockfill sample has a diameter of 300 and a height of 600 mm. The maximum particle diameter is 60 mm. The consolidated drained triaxial tests are performed on rockfill samples using a ST-1500-type electrohydraulic servo static triaxial test system as shown in Figure 5. Four confining pressures, 500, 1000, 1500, and 2000 kPa, are used in tests. The initial values of Duncan–Chang E-B model parameters are obtained based on the testing results and used for subsequent parameter inversion [68, 69].
[figure omitted; refer to PDF]
The parameters of rockfill materials used in Xujixia CFRD were back-analyzed using neural network response surface method (BP-MPGA/MPGA). The inversion problem is transformed into a constraint problem. The optimization objective function is as follows:
The lithology of cushion and transition material are close to main rockfill and there are no effective monitoring points; only the parameters of main and secondary rockfill in this paper are inversed. The Duncan–Chang E-B model parameters (Table 5) and creep model parameters (Table 6) of rockfill materials of the dam are determined through back-analysis using neural network response surface method (BP-MPGA/MPGA).
Table 5
Duncan–Chang E-B model calculation parameters.
Dam-filling material | Dry density | E-B model parameters | ||||||
Main rockfill | 2.13 | 53 | 10 | 0.86 | 1022 | 0.32 | 465 | 0.10 |
Secondary rockfill | 2.11 | 45 | 8 | 0.80 | 863 | 0.26 | 338 | 0.02 |
Cushion material | 2.23 | 50 | 7 | 0.76 | 1150 | 0.35 | 480 | 0.25 |
Transition material | 2.25 | 48 | 7 | 0.70 | 1090 | 0.35 | 450 | 0.23 |
Table 6
Creep model parameters of the rockfill.
Dam-filling material | a | b | c | d | m1 | m2 | m3 |
Main rockfill/transition material/cushion material | 0.0057 | 0.00059 | 0.00025 | 0.00298 | 0.637 | 0.652 | 0.631 |
Secondary rockfill | 0.00641 | 0.00051 | 0.00043 | 0.00233 | 0.63 | 0.533 | 0.539 |
5. Analysis of Calculation Results
5.1. Comparison of Calculation Results with Monitoring Results
The simulation and monitoring results are compared in Figure 6, which agree with each other very well. The settlement rate of each measurement point gradually slows down with time. The measurement points located in sub-rockfill area (such as CS1-1-04, CS1-2-05, CS1-3-07, CS1-4-05, and CS1-5-07) have larger creep values.
[figures omitted; refer to PDF]
Figure 7 shows the computed settlements in measured points with and without considering the dam creep. When considering creep, the calculated settlement is more consistent with the actual field monitoring results.
[figures omitted; refer to PDF]
5.2. Creep Analysis for the Xujixia CFRD
The simulated horizontal displacement and settlement with and without considering creep are shown in Figure 8. Considering creep in simulations, larger horizontal displacement is observed.
[figures omitted; refer to PDF]
Figures 9 and 10 show stress nephogram with and without considering creep in simulations. The maximum value of major principal stress
[figures omitted; refer to PDF]
[figures omitted; refer to PDF]
Table 7
Maximum simulated calculation results.
Items | Without creep | With creep | |||
AC + 8 m | WSP/AWS + 3a | AC + 8 m | WSP | AWS + 3a | |
Settlement (m) | 0.742 | 0.752 | 0.779 | 0.797 | 0.816 |
Horizontal displacement towards upstream (m) | 0.091 | 0.004 | 0.086 | 0.027 | 0.018 |
Horizontal displacement towards downstream (m) | 0.258 | 0.322 | 0.243 | 0.277 | 0.275 |
Major stress, | 1.886 | 1.998 | 1.814 | 1.916 | 1.931 |
Minor stress, | 0.658 | 0.698 | 0.671 | 0.712 | 0.706 |
AC + 8 m = eight months after completion, WSP = water storage period, AWS + 3a = 3 years after water storage, and with creep: consider the creep of the dam body during the settlement period and operation period.
[figures omitted; refer to PDF]
Table 8
The displacement monitoring table of typical high face rockfill dams.
Name | Country | Year | Surveyed period (year) | Height (m) | Internal settlement (operation period) | |
Settlement (m) | The percentage of the height (%) | |||||
Nalan | China | 2005 | 6 | 109 | 0.31 | 0.28 |
Alto Anchicaya | Columbia | 1974 | 10 | 140 | 0.63 | 0.45 |
Jilintai-1 | China | 2006 | 1 | 157 | 0.73 | 0.46 |
Chahanwushu | China | 2009 | 2 | 110 | 0.53 | 0.48 |
Sethana | Australia | 1971 | 10 | 110 | 0.56 | 0.51 |
Bashan | China | 2008 | 1 | 155 | 0.83 | 0.54 |
Zipingpu | China | 2003 | 2 | 156 | 0.88 | 0.56 |
Tankeng | China | 2008 | 7 | 162 | 0.96 | 0.6 |
Xujixia | China | 2019 | 3 | 121.5 | 0.816 | 0.67 |
Shanxi | China | 2000 | 6 | 132.5 | 0.95 | 0.72 |
Hongjiadu | China | 2005 | 2 | 179.5 | 1.32 | 0.74 |
Miaojiaba | China | 2011 | 1 | 110 | 0.91 | 0.83 |
Jiudiaxia | China | 2008 | 3 | 136 | 1.24 | 0.91 |
Aguamilpa | Mexico | 1993 | — | 186 | 1.70 | 0.91 |
Kolan | Thailand | 1985 | — | 130 | 1.20 | 0.92 |
Malutang phase II | China | 2009 | 2 | 154 | 1.50 | 0.97 |
Duonuo | China | 2012 | 2 | 112.5 | 1.10 | 0.98 |
Bakun | Malaysia | 2008 | — | 203.5 | 2.16 | 1.06 |
Shuibuya | China | 2008 | 3 | 233.2 | 2.50 | 1.07 |
Dongjing | China | 2010 | 4 | 150 | 2.07 | 1.38 |
Tianshengqiao-1 | China | 2000 | 1 | 178 | 3.38 | 1.90 |
Xingo | Brazil | 1993 | 6 | 140 | 2.90 | 1.93 |
Figure 13 shows that the simulated maximum settlement of the dam at cross section D0 + 163.8 m agrees well with the measured values. Large settlement occurs rapidly during the construction stage and small settlement occurs in the long term due to creep deformation. Three settlements of measurement points of CS1-2-01, CS1-2-02, and CS1-3-03 are plotted in Figure 13. Large settlement occurs at points CS1-2-02 and S1-3-03, which are close to upstream of the dam due to the influence of water pressure.
[figure omitted; refer to PDF]
The creep deformation at the main rockfill zone generally stabilized after 1-2 years after construction, resulting in more compacted rockfill and increased strength of the dam body. By contrast, the secondary rockfill zone takes a longer time for creep to occur, which is due to the low strength of the rock in this zone. Therefore, particle breakage, slippage, and filling of gaps continue to develop in the secondary rockfill zone.
6. Summary and Conclusions
An UMAT subroutine in ABAQUS was developed based on exponential decay empirical creep model. The creep parameters were obtained by quasilinearization method (BP-MPGA/MPGA) inversion. Numerical simulations were performed based on the Xujixia CFRD project to validate the UMAT subroutine. It was shown that the exponential decay-type empirical creep model was applicable for creep analysis of high CFRDs. Based on the results, the effects of rockfill creep on stress and deformation of the dam were analyzed.
By considering rockfill creep in FEM simulation, the major principal stress
Acknowledgments
This research was supported by the programme “Creep Analysis and Panel Structure Safety Evaluation of Xujixia CFRD.” The authors are grateful to construction management bureau of the Xujixia water conservancy project in Haixi prefecture for providing in situ observation data.
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Abstract
High concrete-face rockfill dams (CFRDs) with heights of over 100 m have been quickly developed in recent years. The self-weight of rockfill materials causes creep deformation of the dam body. However, the creep analysis method of high CFRDs in finite element software is few, and sometimes, it can also not reflect the long-term performance of high CFRDs well. Therefore, it is necessary to carry out the secondary development in finite element software. This study developed a subroutine that can run in Finite Element Method (FEM) platform ABAQUS to simulate long-term creep deformation behavior of the rockfill materials more accurately. Then, a displacement back-analysis for parameters, based on the Xujixia high CFRD project, is performed by the neural network response surface method (BP-MPGA/MPGA). Remarkable agreements are observed between simulation and field monitoring results. The calibrated FEM model is used to predict stress and deformation behavior of the Xujixia high CFRD after three years of operation period. The result indicates that rockfill creep deformation has a significant impact on stress and deformation of the high CFRD during the operation. This research may predict long-term performance using FEM in the design stage for high CFRDs.
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1 Qinghai University, Xining, Qinghai Province 810016, China
2 Department of Civil, Construction and Environmental Engineering, Iowa State University, 354 Town Engineering Building, Ames, IA 50011, USA
3 Cold and Arid Regions Water Engineering Safety Research Center, Key Laboratory of Agricultural Soil and Water Engineering in Arid and Semiarid Areas of Ministry of Education, Northwest A&F University, Yangling 712100, China
4 Construction Management Bureau of the Xujixia Water Conservancy Project in Haixi Prefecture, Delingha 817000, China
5 College of Architecture and Civil Engineering, Beijing University of Technology, Beijing 100124, China