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© 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

The demands for high-performance solid components are constantly increasing. The reason for this development are the steadily growing requirements such as weight reduction, higher resistance to load stresses, and more functional integration. By using material compounds, for example high-strength steel and aluminium alloy, hybrid massive components, whose properties are specially adapted to the specific application, can be manufactured. The first challenge is the joining of two dissimilar materials like steel and aluminium alloy by laser beam welding. In particular, the formation of hard and brittle intermetallic phases (IMP) has a high influence on the mechanical properties of the joining zone. The second challenge is to examine the machinability of such dissimilar compounds. The machining process is mandatory in order to reach an adequate level of accuracy of shape and dimensions. Furthermore, the functionalization of the hybrid compounds will be realized with the machining process where required surface roughness and lifetime-determining residual stresses are adjusted. Connections between induced residual stresses and material properties have been investigated. A significant influence of machining parameters on the surface and subsurface properties is evident. In particular, the cutting edge rounding has a deep impact on the residual stresses as well as on surface roughness.

Details

Title
Surface Integrity of Laser Beam Welded Steel–Aluminium Alloy Hybrid Shafts after Turning
Author
Nothdurft, Sarah 1   VIAFID ORCID Logo  ; Prasanthan, Vannila 2 ; Denkena, Berend 2 ; Breidenstein, Bernd 2 ; Grove, Thilo 2 ; Ohrdes, Hendrik 3 ; Twiefel, Jens 3   VIAFID ORCID Logo  ; Wallaschek, Jörg 3 ; Hassel, Thomas 4 ; Hermsdorf, Jörg 1 ; Overmeyer, Ludger 1 ; Kaierle, Stefan 1 

 Laser Zentrum Hannover e.V., Hollerithallee 8, 30419 Hanover, Germany 
 Institute of Production Engineering and Machine Tools, Leibniz University Hannover, An der Universität 2, 30823 Garbsen, Germany 
 Institute of Dynamics and Vibration Research, Leibniz University Hannover, Appelstraße 11, 30167 Hannover, Germany 
 Institute of Materials Science, Leibniz University Hannover, An der Universität 2, 30823 Garbsen, Germany 
First page
134
Publication year
2019
Publication date
2019
Publisher
MDPI AG
e-ISSN
20754701
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2548909062
Copyright
© 2019 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (http://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.