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Abstract
The quality of sheet metal formed parts is strongly dependent on the tribology, friction and lubrication conditions that are acting in the actual production process. Although friction is of key importance, it is currently not considered in detail in stamping simulations. This paper presents a selection of results considering friction and lubrication modeling in sheet metal forming simulations of the Volvo XC90 right rear door inner. For this purpose, the TriboForm software is used in combination with the AutoForm software. Validation of the simulation results is performed using door inner parts taken from the press line in a full-scale production run. The results demonstrate the improved prediction accuracy of stamping simulations by accounting for accurate friction and lubrication conditions, and the strong influence of friction conditions on both the part quality and the overall production stability.
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Details
1 Volvo Cars, Dept 81153 Stamping CAE & Die Development, Olofström, Sweden; Blekinge Institute of Technology, Valhallävagen, 371 41 Karlskrona, Sweden
2 TriboForm Engineering, Hengelosestraat 500, 7500 AM Enschede, the Netherlands
3 Tata Steel, P.O. Box 10.000, 1970 CA IJmuiden, the Netherlands
4 AutoForm Engineering, Emil-Figge-Str. 76-80, D-44227 Dortmund, Germany
5 University of Twente, P.O. Box 217, 7500 AE, Enschede, The Netherlands