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1. Introduction
Regenerative braking is a process by which some of the initial kinetic energy of a vehicle, rather than wasted as heat, is instead recovered by converting it into electrical energy which in turn is stored as chemical energy in the battery [1]. In the engineering literature, this topic is usually approached from a technological perspective [2–6]. In contrast, here we take a more simplified yet fundamental approach to the subject drawing from classical mechanics and the calculus of variations.
There has recently been some debate over the benefits of “1-pedal driving”—this is a mode where as soon as the driver of an electric vehicle (EV) releases pressure on the accelerator pedal, the electric generator is engaged, the battery charges up, and the EV begins to slow down. Tesla, for instance, makes this mode standard in all its cars. Other manufacturers, such as Volkswagen (VW), have opted to preserve the driving experience of conventional internal-combustion-engine (ICE) cars, whereby releasing the accelerator pedal allows the car to coast. Coasting means that neither the motor nor the generator are engaged, and the vehicle slows down solely due to aerodynamic drag and other friction. Some people have argued that coasting is, in fact, always best in terms of efficiency, assuming no constraints on the stopping distance [7].
In this paper [8], we start by comparing the two strategies over the same fixed displacement, and we find that aggressive regenerative braking is superior to coasting as long as the final speed is small enough. While it is true that both the electric motor and the generator do not operate at perfect efficiency and produce losses, lowering the speed faster lowers the drag force on the vehicle (relative to coasting). Thus, there exists a trade-off: regenerative braking recovers some of the initial kinetic energy (though not all of it), but the electric motor then has to use additional energy to keep the vehicle in motion. Is more energy initially stored in the battery as is later drawn from it? As we will see, the answer often is yes.
In the second part of the paper, we reformulate the question in terms of an optimization problem. Here we ask the following: what should the speed profile be that leaves the battery in the largest state of charge (SOC)? This recovered energy is an integral quantity, and we thus formulate the associated Euler–Lagrange equation whose solution maximizes this quantity and yields the optimal velocity as a function of time. Modeling the regenerative-braking efficiency in the simplest, most tractable way, we solve this non-linear differential equation numerically, as well as analytically in integral form. Finally, we examine the effect of adding a fixed-displacement constraint via a Lagrange multiplier.
2. Recoverable Energy Considerations
2.1. Coasting
In this scenario, we would like to rely solely on air drag and rolling friction to slow our EV down from an initial speed of
For the sake of comparison with the regenerative-braking scenario, let us calculate the accumulated displacement for this coasting process. Let us assume that the drag force is quadratic in velocity, such that
The displacement,
It is clear from equation (4) that we cannot use the quadratic-drag assumption down to a
2.2. Regenerative Braking
Instead of coasting, let us now try a different strategy: we will slow the EV down quickly from
[figure omitted; refer to PDF]
Setting this expression equal to equation (4) for coasting yields
This
Next, let us look at the battery SOC during the two stages—the initial regenerative-braking stage, followed by the constant-speed stage. First, how much energy can be transferred to the battery during the first stage? Here kinetic energy is converted to electrical energy and then stored as chemical energy in the battery. Let us assume that the efficiency from kinetic to chemical-battery energy is given by
We know that
We can then substitute equation (9) into equation (7).
Now let us turn to the second stage. Here the electric motor has to simply counteract the drag force. The work done by the drag force is given by
Assuming that the efficiency of converting chemical energy stored in the battery to electrical and then mechanical energy is
This expression for
In other words, we have to determine the sign of the following expression:
Equation (13) is plotted in Figure 2 as a function of speed ratio for two different sets of efficiencies. We see that for speed ratios only slightly larger than 1,
[figure omitted; refer to PDF]
The conclusion is that coasting is preferable when the final target speed is not substantially below the initial speed, i.e., for instances where the desired slowdown is only moderate. For instances where a more dramatic slowdown is desired, aggressive regenerative braking wins out. A quick calculation reveals that if we want to slow down to half of our initial speed, say from 60 mph to 30 mph, and assuming that
2.3. A Concrete Example
So far, the treatment has been theoretical. To make the conclusions more concrete, let us calculate actual numbers from a speed-down experiment with a Tesla (Model 3) [12]. For concreteness, consider decreasing the speed from 50 mph (22.35 m/s) to 25 mph (11.18 m/s) and compare regenerative braking to coasting. The parameters of this vehicle are given as follows: the drag coefficient
Assuming an efficiency of
Next, from equations (7) and (11) and
According to equations (14) and (15),
In an actual speed-down experiment with a Tesla Model 3 we were able to reach a minimum
3. Optimizing Regenerative Braking
3.1. Charging Efficiency Considerations
From the previous discussion, and in particular from equation (15), it becomes clear that without any further consideration of the charging efficiency involved, the best strategy is to brake very severely to reach the desired target speed as quickly as possible and then to remain at that constant speed for the rest of the way. This was also embodied in our examined limit of very short
The expression for
If we think about it a bit, this result should not be unexpected. Since we have assumed that the regenerative efficiency,
It is clear that the culprit for this trivial answer is our assumption of constant efficiency. In reality, what EVs do when they need to slow down quickly is to blend in the physical brakes to assist the regenerative braking. The more severe the required deceleration is, the more heavily the EV relies on brake pads and rotors. This means that the efficiency of converting kinetic energy into battery energy goes down significantly as the braking action quickens. The battery can only accept so much power delivered to it, and this maximum power also depends sensitively on the battery SOC and temperature. Even before we reach that power limit, Ohmic losses tend to increase with charging power to reduce efficiency [11, 14], and friction braking is often blended in [4, 5, 10].
How should we model these effects on efficiency? To start, it is clear that the efficiency is a monotonically decreasing function of the braking power that the battery ideally would be expected to “absorb.” This power, in turn, could be approximated by the reduction in kinetic energy of the vehicle,
3.2. Optimal Braking Curves without Distance Constraints
Informed by these considerations, we now seek to maximize the following functional:
The function,
Let us next substitute this new
It is interesting to note that the first part of equation (20) is in the form of an Euler–Lagrange equation involving
Here we have assumed that the efficiency drops linearly with power; the two parameters are the y-intercept
From equation (21),
Substituting equations (23) and (21) into equation (22) yields (after a few steps) the following differential equation:
Although not imperative, it can be helpful to non-dimensionalize equation (24). For this purpose, we introduce the non-dimensional quantities
Here the prime indicates differentiation with respect to
Equation (25) represents a second-order non-linear differential equation that we can reduce to a first-order one. Dividing by
We recognize this as a Bernoulli-type equation, which can be solved to obtain
Here
To obtain
The integral on the right side of equation (30) can be evaluated in closed form (which would involve hypergeometric functions) or numerically integrated.
Alternatively, we could of course solve the original differential equation, equation (25), numerically by specifying the initial conditions
Figure 3(a) shows some typical numerical solutions obtained with Mathematica using the “NDSolve” command [15]. For the blue trace, we set
[figures omitted; refer to PDF]
Also shown for comparison in Figure 3(a) is the speed profile for a run where the extracted power is constant in time (black trace), with that constant adjusted to again yield the same stopping time. A straightforward calculation reveals that for constant power,
When comparing the red and black traces, it is evident that the optimal solution is one where initially, at high speeds, more power is extracted than for lower speeds. This makes sense, since the goal is to minimize losses from air drag, and drawing out more energy from the available kinetic energy during the initial phase is advantageous.
Notice also that, according to equation (26), when the parameter
Finally, Figure 3(b) plots the same data as an acceleration graph,
This feature of the optimal solution is also present when the vehicle does not come to a stop but reaches a non-zero final speed. Mathematically, we need only modify the endpoint condition to
[figures omitted; refer to PDF]
These optimized acceleration curves in Figure 4(b) can be compared to accelerometer data from a real test drive in a Tesla Model 3 where the speed was reduced from 50 mph to 25 mph. This measurement is shown in Figure 5. We see that both the magnitude of acceleration,
[figure omitted; refer to PDF]
We conclude this section by circling back to the original question: how much energy is added or drawn from the battery after performing braking actions according to these optimized solutions?
We use the “NIntegrate” command in Mathematica to evaluate this integral for the traces in Figure 3 (where
Similarly, we can compare the optimal braking curves in Figure 4 to the constant acceleration case considered earlier in Section 2, where the speed drops linearly with time. When we do this for the
3.3. Adding a Distance Constraint with a Lagrange Multiplier
We can ask a slightly modified question: what is the optimal braking curve,
Following similar steps as before, we thus arrive at the modified non-dimensional governing equation:
Employing the same analytical technique of reducing equation (34) to a first-order equation yields
Figure 6 shows the effect of the distance constraint. The three traces correspond to three different values of the Lagrange multiplier and thus braking distances, with
4. Conclusion
We started by comparing two braking strategies—coasting and regenerative braking—and found that it is advantageous to employ aggressive regenerative braking for cases where the ratio of initial to final speeds is above a derived threshold that depends sensitively on the efficiencies of the motor and generator. In this analysis, we chose a simplified assumption of a constant regenerative braking acceleration. We then refined the analysis using variational calculus to optimize the functional form of the braking curves. More specifically, we derived acceleration profiles,
Not unexpectedly, one lesson from the optimal braking curves obtained in this manner is that it pays to make the acceleration as negative as possible at the beginning, in an effort to reduce air-drag losses as much as possible (without cutting into charging efficiencies too severely). The derived solutions thus balance this inherent trade-off in a way that recovers the most energy. To keep the problem mathematically tractable, here we used a linear charging efficiency model, but this model could be refined in a straightforward way in future work, since the Euler–Lagrange equations were derived in fair generality and could be explicitly written for any efficiency model.
Disclosure
An earlier preprint of this paper was submitted to arXiv.org, retrievable at https://arxiv.org/pdf/2106.14686.pdf.
Acknowledgments
For financial help with publication costs, LQE acknowledges support from Dickinson College’s Research & Development Committee, AM acknowledges support from Penn State Harrisburg, and XC acknowledges support from Heilongjiang University.
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Abstract
We begin by analyzing, using basic physics considerations, under what conditions it becomes energetically favorable to use aggressive regenerative braking to reach a lower speed over “coasting” where one relies solely on air drag to slow down. We then proceed to reformulate the question as an optimization problem to find the velocity profile that maximizes battery charge. Making a simplifying assumption on battery-charging efficiency, we express the recovered energy as an integral quantity, and we solve the associated Euler–Lagrange equation to find the optimal braking curves that maximize this quantity in the framework of variational calculus. Using Lagrange multipliers, we also explore the effect of adding a fixed-displacement constraint.
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1 Department of Physics, Dickinson College, Carlisle 17013, Pennsylvania, USA
2 Department of Mathematics and Computer Science, Pennsylvania State University, Capital College, Middletown 17057, Pennsylvania, USA
3 Department of Fluid Physics, Pattern Formation, and Biocomplexity, Max Planck Institute for Dynamics and Self-Organization, Göttingen 37077, Germany; Department of Physics, Heilongjiang University, Harbin 150006, Heilongjiang, China