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© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

The rapid evolution of new SARS-CoV-2 variants poses a continuing threat to human health. Vaccination has become the primary therapeutic intervention. The goal of the current work was the construction of immunogenic virus-like particles (VLPs). Here, we describe a human cell line for cost-efficient and scalable production of immunogenic SARS-CoV-2 VLPs. The modular design of the VLP-production platform facilitates rapid adaptation to new variants. Methods: The N, M-, and E-protein genes were integrated into the genome of Expi293 cells (ExpiVLP_MEN). Subsequently, this cell line was further modified for the constitutive expression of the SARS-CoV-2 spike protein. The resulting cell line (ExpiVLP_SMEN) released SARS-CoV-2 VLP upon exposure to doxycycline. ExpiVLP_SMEN cells were readily adapted for VLP production in a 5 L bioreactor. Purified VLPs were quantified by Western blot, ELISA, and nanoparticle tracking analysis and visualized by electron microscopy. Immunogenicity was tested in mice. Results: The generated VLPs contained all four structural proteins, are within the size range of authentic SARS-CoV-2 virus particles, and reacted strongly and specifically with immunoserum from naturally infected individuals. The VLPs were stable in suspension at 4 °C for at least 10 weeks. Mice immunized with VLPs developed neutralizing antibodies against lentiviruses pseudotyped with the SARS-CoV-2 spike protein. The flexibility of the VLP-production platform was demonstrated by the rapid switch of the spike protein to a new variant of concern (BA.1/Omicron). The present study describes an efficient, scalable, and adaptable production method of immunogenic SARS-CoV-2 VLPs with therapeutic potential.

Details

Title
An Efficient and Scalable Method for the Production of Immunogenic SARS-CoV-2 Virus-like Particles (VLP) from a Mammalian Suspension Cell Line
Author
Hirschberg, Stefan 1 ; Ghazaani, Fatemeh 2   VIAFID ORCID Logo  ; Ghada Ben Amor 2 ; Pydde, Markus 3 ; Nagel, Alexander 3 ; Germani, Saveria 4 ; Lara, Monica 4   VIAFID ORCID Logo  ; Schlör, Anja 5 ; Bauer, Hannes 6 ; Hornung, Jane 3 ; Voetz, Michael 3 ; Dwai, Yamen 4 ; Scheer, Benjamin 7 ; Ringel, Frauke 2 ; Kamal-Eddin, Omar 2 ; Harms, Christoph 8   VIAFID ORCID Logo  ; Füner, Jonas 4   VIAFID ORCID Logo  ; Lorenz, Adrian 9   VIAFID ORCID Logo  ; Pruß, Axel 10 ; Schulze-Forster, Kai 6   VIAFID ORCID Logo  ; Hanack, Katja 11   VIAFID ORCID Logo  ; Kamhieh-Milz, Julian 12 

 Institute of Transfusion Medicine, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin, Humboldt-Universität zu Berlin, and Berlin Institute of Health, 10117 Berlin, Germany; Preclinics Certified Products GmbH, 14482 Potsdam, Germany 
 Wimedko GmbH, 12101 Berlin, Germany 
 Sifin Diagnostics GmbH, 13088 Berlin, Germany 
 Preclinics Gesellschaft für Präklinische Forschung mbH, 14482 Potsdam, Germany 
 New/Era/Mabs GmbH, 14476 Potsdam, Germany 
 CellTrend GmbH, 14943 Luckenwalde, Germany 
 Department Environmental Biotechnology, Helmholtz Centre for Environmental Research—UFZ, 04318 Leipzig, Germany 
 Center for Stroke Research Berlin with Department of Experimental Neurology, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin, Humboldt-Universität zu Berlin, and Berlin Institute of Health, 10117 Berlin, Germany, 10117 Berlin, Germany 
 Department Environmental Biotechnology, Helmholtz Centre for Environmental Research—UFZ, 04318 Leipzig, Germany; Chair of Geobiotechnology, Technische Universität Berlin, 13355 Berlin, Germany 
10  Institute of Transfusion Medicine, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin, Humboldt-Universität zu Berlin, and Berlin Institute of Health, 10117 Berlin, Germany 
11  New/Era/Mabs GmbH, 14476 Potsdam, Germany; Department of Biochemistry and Biology, University of Potsdam, 14476 Potsdam, Germany 
12  Institute of Transfusion Medicine, Charité-Universitätsmedizin Berlin, Corporate Member of Freie Universität Berlin, Humboldt-Universität zu Berlin, and Berlin Institute of Health, 10117 Berlin, Germany; DHS—Diagnostic HealthCare Solutions GmbH, 13347 Berlin, Germany 
First page
1469
Publication year
2023
Publication date
2023
Publisher
MDPI AG
e-ISSN
2076393X
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
2869645640
Copyright
© 2023 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.