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© The Author(s) 2025. This work is published under http://creativecommons.org/licenses/by-nc-nd/4.0/ (the "License"). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

This paper proposes a novel current-assisted roll forming process for Ti2AlNb alloy ultra-thin corrugated sheets, which enables local targeted loading of pulsed current, leveraging the electromigration effect to eliminate springback defects. First, the effect of pulsed current on the springback of Ti2AlNb alloy foils during V-shaped bending was analyzed. The springback angle of the foils significantly decreases as the current density increases, particularly when it exceeds 20 A/mm². With a current density of 80 A/mm², the springback angle is only 0.3°. Subsequently, the deformation mechanism of Ti2AlNb alloy ultra-thin corrugated sheets during the current-assisted roll forming process was elucidated. The strain field and current density field exhibit significant non-uniform distribution and dynamic evolution, with strain and current density concentrated at local bending corners. The springback angles of the corrugated sheet range from 0.2° to 0.6° under a loading current of 125 A. A prediction model for the forming angle of Ti2AlNb alloy ultra-thin corrugated sheets was established based on a classical stress relaxation equation modified to include the effect of pulsed current and an approximate substitution of the current density history. The model achieved a relative average absolute error of 8.1%. The effective springback control of the Ti2AlNb alloy ultra-thin corrugated sheet may be attributed to the electromigration effect of the pulsed current, since the Joule heating effect was suppressed.

Details

Title
Springback control of Ti2AlNb alloy ultra-thin corrugated sheets via current-targeted loading during current-assisted roll forming process
Author
Zhao, Jie 1 ; Wang, Chengqian 1 ; Tu, Yingming 1 ; Cui, Min 1 ; Jing, Cainian 1 

 School of Materials Science and Engineering, Shandong Jianzhu University, 250101, Jinan, China (ROR: https://ror.org/01gbfax37) (GRID: grid.440623.7) (ISNI: 0000 0001 0304 7531); Research Institute of Materials Reliability for Advanced Equipments, Shandong Jianzhu University, 250101, Jinan, China (ROR: https://ror.org/01gbfax37) (GRID: grid.440623.7) (ISNI: 0000 0001 0304 7531) 
Pages
2051
Section
Article
Publication year
2026
Publication date
2026
Publisher
Nature Publishing Group
e-ISSN
20452322
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
3293551873
Copyright
© The Author(s) 2025. This work is published under http://creativecommons.org/licenses/by-nc-nd/4.0/ (the "License"). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.