Thermal and flow dynamics of an inclined air heat exchanger equipped with spring turbulators in the transition flow regime

Abstract

The research involves an experimental investigation into the performance of a flow assisting air heat exchanger under varying angular orientation and uniform external heat fluxes without and with spring turbulators. The investigation was performed for Reynolds numbers ranging from 511 to 9676 and inclination angle 15° and 30°. Three heat fluxes (2, 3, and 4 kW/m²) were applied to the test section to investigate the effect of external surface heating on the range of transition flow regime and thermohydraulic performance. Transition from laminar to turbulent flow for plain channel at different heat fluxes and inclinations occurs within specific Reynolds number ranges: 2436–4446 for 15° inclination at 4 kW/m², 2574–4289 at 3 kW/m², and 2850–4152 at 2 kW/m²; for 30° inclination, the ranges are 2518–4151, 2712–4361, and 2992–4346 at the respective heat fluxes. When it comes to the effect of inclination on Nusselt number, the transition occurs sooner at lower angles, but is delayed as the angle increases. Additionally, the Nusselt number decreases as the angle of inclination increases. When comparing the Nusselt numbers of plain tubes to those with spring turbulators, the latter shows a significantly greater enhancement. In laminar flow, a maximum 100% deviation exists between highest and lowest friction factors, decreasing to 75% with increasing Reynolds number; all insert configurations exhibit highest friction factor at 15° due to stronger buoyancy forces.