Energy-Efficient Application of CrN Coating on Low-Alloy Tool Steel: Comparative Analysis of Technological Processes

Abstract

This research examines the technological processes of applying CrN coating on low-alloy tool steel, focusing on the comparison between hardening-tempering-coating (HTC) and hardening-coating (HC) processes, with an emphasis on energy savings. The study investigates the chemical composition, microstructure, mechanical properties, fractography, residual stress, and corrosion resistance of the coated tool steel. Notably, the results indicate no significant differences in the microstructural, mechanical, and corrosion properties between the HTC and HC processes, suggesting that tempering may be excluded without compromising the quality. This study introduces a novel approach to tool steel coating, which improves energy efficiency while maintaining high-quality outcomes. The findings highlight potential improvements in industrial applications, offering an energy-efficient alternative that does not sacrifice the performance or durability of the tool steel. This advancement could lead to significant improvements in manufacturing efficiency and sustainability.