3D Printed Stent from Graphene-Polyethylene Glycol Diacrylate Using Digital Light Processing Technique

Abstract

This paper presents the development of the photocurable resin material based on the graphene reinforced polyethylene glycol diacrylate (gPEGDA) for vascular stent fabrication using a commercial 3D printer. 3D printing with digital light processing (DLP) technique is an attractive alternative for low-cost fast fabrication with high accuracy. Four photocurable resin compositions were prepared by mixing PEGDA and varied composition of graphene and the photoinitiator according to the design of experiment of 22 full factorial design. The diphenyl (2,4,6-trimethylbenzoyl) phosphine oxide (TPO) photoinitiator was adopted to meet the required 405 nm UV-light source wavelength of the 3D printer for stent fabrication. Material characterization of the UV-absorbance and viscosity tests were conducted and optimized to obtain resin printability. Mechanical characteristics tests were conducted to obtain the best resin composition for stent application. For this purpose, the tensile tests were conducted according to the ASTM D638 standard using the type-V specimen size. The test specimens were 3D printed with varied UV exposure time 20 and 30 seconds. Finally, the stents were successfully fabricated using a commercial 3D printer DLP with the bottom parameter time setting of 60 seconds, and the UV exposure time of 30 seconds. The resin material was applicable for 3D printing of the stent. The result has shown that 3D printer with DLP technique is suitable for stent fabrication with excellent surface quality. Moreover, the innovative bioresorbable stent materials and fabrication approach could open up new possibilities in the development of medical devices, particularly in the treatment of vascular diseases.