1. Introduction
Membrane gas separation is becoming an increasingly prominent area of research as an energy-efficient and eco-friendly alternative to conventional separation technologies [1,2]. Polymeric membranes are widely applied due to their cost-effectiveness and processability [3]. However, these membranes face a trade-off between permeability and selectivity, which limits their potential for industrial applications [4].
Carbon molecular sieve (CMS) membranes have recently attracted considerable interest as high-performance materials for gas separation, offering a distinctive combination of exceptional permeability, selectivity, and operational resilience [5]. CMS membrane properties are related to the precursor polymer selection which affects membrane microstructure, transport characteristics, and overall separation efficiency. Among the various precursor candidates, those with simple yet strategically designed molecular structures are particularly appealing due to their synthetic simplicity, cost-effectiveness, and scalability. Some precursors used in the formation of CMS are phenolic resins (PR) [6], polyimides (PIs) [7], poly (ether imide) (PEI) [8], and polybenzimidazole (PBI) [9], as well as cellulose and its derivatives [10]. Polyimides, due to their excellent mechanical and thermal properties and rigid structure, stand out as an exceptional precursor for the formation of CMS membranes. PI polymers are well-known for their high thermal stability, withstanding pyrolysis at extremely high temperatures, forming CMSM with enhanced gas transport properties. Particularly, PIs based on 6FDA due to the presence of a -CF3 group show a high gas separation performance [11]. C:P Hu et al. studied how gas separation performance was affected in CMSM by differences in the chain rigidity and free volume that led to differences in the microstructure of the final membrane [12]. K. Li et al. determined the effect on CMSM microstructure and pore formation after the pyrolysis of high free volume PIM-PIs based in different isomers; they found that a high surface area and large micropores improved their gas permeability and selectivity [13]. O. Sanyal et al. [14] indicated that increasing the final pyrolysis temperature tightens the micropores and ultramicropores, which increases diffusion selectivity via a gas diffusion coefficient decrease due to the compacted micropore sizes. They also indicated that reduced micropores tend to lower the gas solubility coefficients. The overall result is a decrease in permeability as the pyrolysis temperature increases, with an increase in gas selectivity.
In previous studies carried out in our research group, the synthesis of multiring aromatic copolymers based on acenaphthenequinone and isatin using superacid catalyzed click chemistry was reported [15]. These multiring, highly aromatic, high temperature-resistant copolymers were pyrolyzed at 600 °C to form CMSM that present at least a one order of magnitude increase in gas permeability. The copolymers also showed at least two times the increase in selectivity with respect to those presented by the precursor base multiring copolymers. The synthesis of highly aromatic rigid poly(oxo-biphenylene-isatin), POBI, polymers using superacid click chemistry have also been reported [16]. Thin film membranes prepared from POBI polymers exhibited a systematic increase in pure gas transport properties attributable to the incorporation of lateral phenyl–fluorine groups. CMS membranes obtained from POBI’s pyrolysis at 600 °C showed, in some cases, a 10- fold increase in gas permeability compared to the POBI precursor. The bulky fluorine moieties increased P(CO2) six times for POBI’s, and the separation factor for the gas pair CO2/CH4 increased from 10.7 to 47.
In this study, we explore a highly aromatic, high temperature poly (biphenyl-6, 8-dihydroacenaphthalenyl-1-ona) (BDA) obtained by superacid click chemistry from acenaphthenoquinone and biphenyl moieties. BDA’s thermal, chemical, and gas transport properties were characterized. Figure 1 illustrates the general synthesis reaction for poly (biphenyl-6, 8-dihydroacenaphthalenyl-1-ona) (BDA). Firstly, BDA was employed for dense membrane preparation. Secondly, BDA was used as a precursor to form CMSM pyrolyzed at two final temperatures, 600 °C and 700 °C. The changes in the carbonaceous graphene-like structure, carbon strata stacking, and gas transport properties due to the final pyrolysis temperature were systematically studied. The structural changes in CMS membranes from BDA according to the pyrolysis temperature are evaluated using Fourier transform infrared spectroscopy (FTIR) and thermal analysis (TGA). Additionally, wide angle X-ray diffraction (WAXD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and CO2 adsorption isotherms are used to gain further insights into the final CMS membrane carbonaceous and turbostratic structure. Finally, the effect of pyrolysis temperature on CMSM pure gas transport properties at different temperatures is assessed.
2. Materials and Methods
2.1. Materials
Commercially available materials and solvents were purchased from Aldrich Chemical Co (St. Louis, MO, USA). Aceanthrenequinone was recrystallized from 1, 2-dichlorobenzene using charcoal. Biphenyl was used without further purification. Trifluoromethanesulfonic acid (98%, TFSA), trifluoroacetic acid (≥99%, TFA), methanol (technical grade, MeOH), methylene chloride (CH2Cl2), and 1-methyl-2-pyrrolidone (NMP) were provided by Aldrich Chemical Co. All solvents and superacids were distilled prior to use [17].
Polymer Synthesis: A solution was prepared by combining 0.4591 g (2.52 mmol) of acenaphthenequinone, 0.2775 g (1.8 mmol) of biphenyl, 0.7 mL of methylene chloride, and 1 mL of TFA in a 5 mL Erlenmeyer flask under a nitrogen atmosphere. Subsequently, the reaction mixture was placed into an ice bath and 1.28 mL of triflic acid (TFSA) was added. Following a five-minute period, the ice bath was removed, and the stirring continued at room temperature for six hours. After this time, 2 mL of TFA:CH2Cl2 in a 1:1 ratio was added as a solvent to obtain a homogeneous mixture before precipitation. The polymer was precipitated into methanol, filtered, washed with hot methanol, and dried. The resulting polymer (0.5927 g, 99%) exhibited an inherent viscosity of 1.09 dL g−1 in NMP.
2.2. BDA Polymer Characterization
BDA NMR spectra were obtained on a Bruker Avance Spectrometer (Zurich, Switzerland) operating at 400.13 MHz for 1H NMR and 100 MHz for 13C-NMR. FT-IR spectra were acquired on a Nicolet IS10 Thermo Scientific spectrometer (Rochester, NY, USA). Inherent viscosities in 0.2 wt% polymer solutions were measured at 25 °C using an Ubbelohde viscometer (No. 50) (Ace glass Inc. Vineland, NJ, USA) and 1-methyl-2-pyrrolidinone (NMP) as the solvent. BDA solubility tests were performed in dichloromethane (DCM), chloroform (CHCl3), 1,1,2,2-tetrachloroethane (TCE), tetrahydrofuran (THF), N,N-Dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), sulfuric acid (H2SO4), cyclohexane, 1,4-dioxane, and 1-methyl-2-pyrrolidone (NMP). Thermogravimetric analysis (TGA) was carried out in a TGA-8000 (Perkin Elmer, Springfield, IL, USA) thermobalance, at a heating rate of 10 °C min−1 between 50 and 800 °C under a nitrogen atmosphere.
2.3. Dense Membrane Formation
Polymer dense membranes were prepared as thin non-porous films by the solvent evaporation method where the membrane was cast on an aluminum surface using chloroform solutions containing 5 wt% polymer. Finally, the dense membrane was removed from the aluminum and subjected to vacuum drying for 24 h at 120 °C, to ensure that all residual solvent was eliminated. The thickness of the membrane was found to be 75 ± 2 µm as measured with a Digimatic micrometer (Toyo) (Cincinnati, OH, USA) (IDC-112B-5). Density was determined at 23 °C in a density gradient column using a Techne two-column Density Gradient Column (Techne Corp, Princeton, NJ, USA). The columns were prepared from calcium nitrate Ca(NO3)2 solutions. Density measurements were performed according to the standard procedure outlined in ASTM D1505-68 [18]. The fractional free volume (FFV) was estimated as , where ν is the specific volume and νw is the Van der Waals volume, which was obtained through Bondi’s group contribution method [19].
2.4. Carbon Molecular Sieve (CMS) Membranes
BDA dense membranes were subjected to pyrolysis in an argon atmosphere, at two different final temperatures of 600 and 700 °C. Initially, BDA dense membranes were cut into square samples measuring one inch on each side and weighed, before being placed inside a quartz tube. Subsequently, the tube was placed within a three-zone furnace (Lindberg/Blue, model STF55346C-1) (Asheville, NC, USA). The pyrolysis protocol followed has been previously reported in the literature [20]. A standard protocol, comprising four stages for each final pyrolysis temperature, was employed. For BDA pyrolysis at 600 °C (BDA-P600), initially the temperature increased from 25 to 250 °C at 13.3 °C/min. In the second heating stage, from 250 to 585 °C, the temperature ramp increased at 3.85 °C/min. Next, the temperature was reduced to 0.25 °C/min between 585 °C and 600 °C. In the fourth step, a 2 h dwell time at 600 °C was followed by cooling down the sample to room temperature. For BDA pyrolysis at 700 °C (BDA-P700), the protocol involved the same initial heating steps from 25 to 250 °C, at 13.3 °C/min; then, the temperature increase between 250 and 685 °C was performed at 3.85 °C/min. Finally, from 685 °C to 700 °C, the temperature increased at 0.25 °C/min, and the pyrolyzed samples were allowed a 2 h dwell time at 700 °C. Thereafter, they were allowed to cool down to room temperature. The use of this pyrolytic protocol typically results in carbon molecular sieve membranes (CMSM), formed by carbon turbostratic structures [21]. Finally, the BDA pyrolyzed membranes BDA-P600 and BDA-P700 were stored prior to pure gas permeability testing.
2.5. CMS Membrane Characterization
Raman spectra for BDA-P600 and BDA-P700 were obtained using a confocal Raman InVia microscope (West Dundee, IL, USA) with a 50X objective at a 633 nm wavelength, with a 10 s exposure time. Wide angle X-ray diffraction (WAXD) spectra were conducted on a Bruker D2 Phaser X-ray diffractometer (Burlingon, ON, Canada) (30 KV and 10 mA) with Cu K-α (λ = 0.154184 nm) radiation at a scanning rate of 2 min−1 from 5 to 70° 2θ. The d-spacing was determined by the equation d = λ/2sinθ, where θ is the X-ray diffraction angle. X-ray Photoelectron Spectroscopy (XPS) for both BDA-P600 and BDA-P700 membranes was performed on a Thermo Fisher Scientific K-Alpha XPS spectrometer (Rochester, NY, USA). An Al-Kα X-ray source at a 0.1 eV accelerating voltage was used with a 50 eV energy pass. Surface area and pore size for BDA-P600 and BDA-P700 CMS membranes were determined using an Anton Paar Quantachrome model Nova Touch LX2 (Boynton Beach, FL, USA) surface area and pore size analyzer with CO2 adsorption–desorption isotherms at 273 K via non-local density functional theory (NLDFT) analysis. The samples were outgassed at 473 K for 10 h to remove moisture content.
2.6. Pure Gas Transport Properties
Gas transport properties for BDA dense membranes, BDA-P600, and BDA-P700 were determined in a constant volume gas permeation cell built in our laboratories, which has been described in detail previously [22]. The pure gas permeability and apparent diffusion coefficients for five different pure gases, helium (He), oxygen (O2), nitrogen (N2), methane (CH4), and carbon dioxide (CO2), were determined using gases with a purity exceeding 99.99%, acquired from Praxair Corp (Mérida, Yucatán, México). The pure gas permeability coefficients (P) were ascertained under steady-state conditions at 35 °C and 2 atm upstream pressure, employing Equation (1):
(1)
The gas permeability coefficient, P, is reported in Barrer , while the downstream chamber volume, V, is expressed in cm3; p0 is the upstream gas pressure (cm Hg), A is the effective membrane area (cm2), L is the membrane thickness (cm), T is the operating temperature (K), and is the steady-state pressure increase through the membrane (mmHg/s). The apparent diffusion coefficient (D, in cm2/s) of all membranes was calculated using the time-lag method (D = l2/6θ, where θ is the time-lag and l is the membrane thickness). The apparent solubility coefficient S (cm3 (STP)/(cm3 cm Hg)) (or apparent gas sorption, S, for CMSM) was calculated using the ratio between the P and D coefficients, .
3. Results and Discussion
3.1. BDA Polymer Synthesis
The dye, pharmaceutical, and pesticide industries widely use acenaphthenequinone, a quinone-type compound. Some studies have shown that acenaphthenequinone and some of its derivatives exhibit biological activity such as bactericidal, antihypoxic, and antifungal [23]. Acenaphthenequinone additionally produces superelectrophilic species in trifluoromethane sulfonic acid (TFSA) which react with moderate deactivated arenes in good yields [24]. In 2004, Zolotukhin et al. initially documented the synthesis of polymers based on acenaphthenequinone using a variety of polyaromatic compounds promoting the synthesis of poly(arylene oxindole) structures. This approach entailed the direct synthesis of unsubstituted biphenyl via an electrophilic substitution reaction within a polymeric synthesis context [25]. It later came to light that acidity levels influence the polymerization reaction, revealing that a medium acidity level (H0 less than −12, based on the Hammett scale) is appropriate for synthesizing this polymer within the range of medium molecular weight (0.40 dL g−1). A combination of TFSA and methanesulfonic acid (MSA) was determined to be the most appropriate for achieving this acidity [26]. On the other hand, it is well known that the molecular weight of a polymer directly impacts the physicochemical properties of the material. Research on superacid-catalyzed polymerization revealed that monomer concentration not only enhances the polymerization rate, often accelerating reaction kinetics, but also dramatically affects the molecular weight of the polymer, significantly increasing it [27,28,29]. In this sense, a 3:1 ratio of acenaphthenoquinone to biphenyl was explored, resulting in the synthesis of a polymer with a high inherent viscosity of 1.13 dL/g (measured at 25 °C in NMP at 0.5 g/dL), a density of 1.196 g/cm3, and a fractional free volume (FFV) of 0.18. BDA 1H NMR and 13C NMR polymer spectra are presented in Figure 2 as a reference. The spectra were acquired with deuterated tetrachloroethane (TCE-d2) as the solvent. The signals from the aromatic protons, observed between 7.25 and 8.25 ppm and corresponding to the BDA polymer, are presented in Figure 2a. Sharp doublets at 7.43 and 7.31 ppm indicate precise para-substitution in the biphenyl moieties at the main chain. Figure 2b displays the 13C NMR spectrum of the obtained BDA polymer, showing all 16 expected resonances, thus confirming the chemical structure and para-substitution pattern in the polymer through signal assignment.
3.2. BDA Polymer Solubility in Organic Solvents
Table 1 presents BDA polymer solubility in common organic solvents. In line with expectations based on its highly aromatic structure, BDA polymer was soluble only in sym-tetrachloroethane and 1-methyl-2-pyrrolidone. This finding aligns with previous reports in the literature where highly aromatic structures present low solubility due to the stacking of the aromatic rings that inhibit solvent access [30].
3.3. FTIR Spectrum
BDA polymer structure was confirmed by FT-IR spectroscopic analysis. Figure 3 shows the BDA polymer membrane FTIR spectrum, which reveals several characteristic peaks and signals. The intense band at 1486 cm−1 for C=C stretching of the benzene ring is observed, as is the C=O signal at 1715 cm−1 associated with the ketonic group on the main structure [31]. Benzene C-H stretching is observed at 990 and 760 cm−1. These peaks confirm the BDA polymer final structure.
3.4. Thermal Properties
Figure 4 illustrates a thermogram for BDA decomposition that, given its highly aromatic structure, shows high thermal resistance. The onset of decomposition starts at 515 °C, while a sharp decline in weight occurs up to 680 °C, followed by a levelling up at 700 °C. There is a small weight loss between 700 °C and 800 °C. Given BDA’s high thermal resistance there is a char yield at 800 °C of 85 wt%, an indication that the carbonaceous structure is preserved after pyrolysis under a nitrogen atmosphere. Based on the thermogravimetric analysis, the pyrolysis temperatures of 600 °C, the middle part of the decomposition, and 700 °C, where the decomposition temperature levels up, were chosen for the CMS membranes preparation.
3.5. Wide Angle X-Ray Diffraction (WAXD)
Figure 5 illustrates the normalized wide-angle X-ray diffraction (WAXD) scattering patterns for the BDA polymer dense membrane in the range of 4 to 60° 2θ. The maximum peaks, which are related to the average intersegmental spacing (d-spacing) between chains, were calculated using Bragg’s equation. In the case of the BDA precursor, three peaks are observed, situated at 2θ = 11.3°, 15.2°, and 21.6°. The initial two peaks are ascribed to the primary interchain spacing (d-spacing at 7.9 Å and 5.8 Å) within the amorphous domain, whereas the subsequent peak, at 4.2 Å, can be attributed to the interchain spacing of the π-π stacking of aromatic rings as reported in the literature [32]. Figure 5 also presents the normalized WAXD patterns obtained for CMSM, BDA-P600, and BDA-P700. Broad diffraction amorphous peaks are observed in both BDA-P600 and BDA-P700 membranes. BDA-P600 and BDA-P700 exhibit two prominent amorphous halos at 2θ = 10.1° and 26.2°, reflecting their amorphous nature and the presence of micropores and ultramicropores in their structure. The pyrolysis process promotes the development of ultramicropores compared to the precursor membrane. Maxima for BDA-P600 and BDA-P700-CMSM WAXD spectra have been resolved by deconvolution using a model based on a set of Gaussian–Lorentzian functions (Figure S1). Additionally, the deconvolution results for the BDA precursor, along with those for BDA-P600 and BDA-P700 CMSM, are summarized in Table 2.
After pyrolysis at 700 °C, a new peak emerged at 2θ = 41.3°, corresponding to an interchain distance of 2.1 Å [33]. The broad peaks observed at diffraction angles of 2θ = 26.2° and 41.3° indicate that BDA-P600 and BDA-P700 possess an amorphous carbonaceous structure with graphitic-like crystallites stacked similarly to disordered graphite lattices [34]. These peaks correspond to the (002) and (100) planes of the lattice, respectively. Structural parameters, including the apparent layer plane length (La), the apparent crystallite thickness (Lc), and the average interlayer spacing (d-spacing), were determined for BDA-P600 and BDA-P700 using Bragg’s law and Scherrer’s equation [35], as summarized in Table 3.
As the pyrolysis temperature increased from 600 to 700 °C, the average graphitic crystallite interlayer spacing (d002) decreased, indicating a denser crystallite packing. The d002 value (3.42 Å) for BDA-P700 membranes is smaller than the molecular kinetic diameter of O2 (3.46 Å), N2 (3.64 Å), and CH4 (3.8 Å) gases. This implies that the membrane would effectively prevent the diffusion of these gases, as will be discussed in the following section. Moreover, the full width at half maximum (FWHM) of the (002) peak exhibited a reduction with increasing carbonization temperature, accompanied by an increase in the estimated crystallite stacking thickness (Lc) and layer plane size (La). This suggests the development of more ordered graphitic structures, a phenomenon that aligns with observations made by Xu et al. [33].
CMSM have slit-like nanoscale pores with a bimodal size distribution: larger micropores (7–20 Å) act as sorption sites and influence diffusion, while smaller ultramicropores (<7 Å) provide molecular sieving [36]. The distribution and size of the ultramicropores were determined using CO2 gas sorption at 0 °C. Figure S2a,b illustrates the CO2 adsorption isotherms of the BDA-P600 and BDA-P700 CMSM and pore size distribution, respectively. As the carbonization temperature increases from 600 to 700 °C, CO2 sorption capacity increases, see Figure S2a, along with pore volume, from 0.13 to 0.16 cm3/g, and surface area, from 481.5 to 591.8 m2/g. This phenomenon can be explained by an increase in ultramicropores caused by shrinkage of the micropores [37]. Additionally, a notable shift in the pore size distribution towards smaller ultramicropores was observed, see Figure S2b [38]. As has been previously reported in the literature, elevated carbonization temperatures result in a more compact carbon structure and smaller pore sizes, which effectively exclude larger gas molecules (N2, CH4) and enhance the molecular sieving performance that would be expected from BDA-P600 and BDA-P700 CMSM.
3.6. X-Ray Photoelectron Spectroscopy (XPS)
The X-ray photoelectron spectroscopy (XPS) measurements for BDA-P600 and BDA-P700 are presented in Figure 6a and 6b, respectively. To elucidate the chemical hybridization of carbon in the CMSM, the data were deconvoluted into two fitting peaks using a model based on a set of Gaussian–Lorentzian functions. The peak at ~284.8 eV is associated with graphite-like sp2 carbon bonds, C-C, C-H, and C=C, which are essential for the formation of ultramicropores [11]. Furthermore, an additional peak at ~285.5 eV is observed, which corresponds to the sp3 hybridization of C-C in the aromatic rings [39]. In general, a high sp2/sp3 ratio is indicative of a greater prevalence of sp2 carbon in the structure.
Table 4 presents a summary of the sp2/sp3 ratios calculated for CMSM-based BDA membranes. For BDA-P600 and BDA-P700, the ratio is 78 to 82%, which corresponds to sp2 hybridization, while approximately 20% corresponds to sp3 hybridization. However, BDA-P700 exhibits a significantly higher degree of graphitization (30%) compared to BDA-P600.
3.7. Raman Spectroscopy
The Raman spectrum represents another widely utilized characterization tool for carbon structures. BDA-P600 and BDA-P700 Raman spectra are presented in Figure 7. As observed, BDA-P600 and BDA-P700 membranes present a typical bimodal distribution, exhibiting two first-order bands in the region of 500–200 cm−1. The first, designated G (~1590 cm−1), is associated with the vibration of sp2 carbon atoms of E2g symmetry, occurring in both ring and chain structures. The second band is associated with defect bands (~1340 cm−1), which are related to sp2 carbon atoms in the ring and to disordered graphite defects in CMSM [13]. A detailed analysis can be conducted by deconvoluting the main peaks into two characteristic bands using a Gaussian–Lorentzian function model, Figure S3a,b. Furthermore, the ID/G ratio is associated with the graphitization level; a lower ID/G ratio indicates a reduction in defects in the generated CMSM [40]. Table 5 presents a summary of the ID/G ratios calculated for BDA-P600 and BDA-P700. It can be observed that for BDA-P600 and BDA-P700 a similar level of graphitization is present. The BDA-P600 and BDA-P700 Raman results demonstrate that the pyrolytic processing of BDA membranes at 600 °C and 700 °C results in the formation of similar carbonaceous structures, which is also consistent with the XPS results.
3.8. Pure Gas Permeability Coefficients in BDA Precursor Membrane, BDA-P600, and BDA-P700
Table 6 summarizes the gas permeability coefficients for the BDA precursor membrane, as well as those of BDA-P600 and BDA-P700, for the pure gases oxygen (O2), nitrogen (N2), methane (CH4), and carbon dioxide (CO2). The gas permeability coefficients’ observed behavior follows a typical trend, with CO2 exhibiting the highest permeability, followed by O2, CH4, and N2, consistent with the gas kinetic diameter. For BDA, pure gas permeability coefficients decrease in the sequence: P(CO2) > P(O2) > P(CH4) > P(N2) [4]. Additionally, for the gas pairs O2/N2, CO2/CH4, and N2/CH4, a clear tendency of increasing ideal gas selectivity for BDA-P600 and BDA-P700 was observed as pyrolysis temperature increased. BDA-P700’s ideal selectivity for O2/N2 is two times larger than that of BDA, while for CO2/CH4 and N2/CH4 the increase is almost three times. This increase in selectivity is attributed to a decrease in the permeability of CH4, while all the other gases show increases in permeability coefficients for BDA-P600 and BDA-P700 compared to BDA.
Table 7 provides a summary of the apparent diffusion coefficient (D) and the diffusion selectivity of BDA precursor membranes, BDA-P600, and BDA-P700. The order of diffusion coefficients is as follows: D(O2) > D(CO2) > D(N2) > D(CH4) [41]. In general, the diffusion coefficients increase with a rising pyrolysis temperature for BDA-P600 and BDA-P700. The apparent diffusion coefficients for O2 and N2—gases with low condensability—show only slight changes, while the more condensable gases—CH4 and CO2—exhibit a tendency to decrease with an increasing pyrolytic temperature. This behavior has been attributed to the formation of new micropores which become compacted as the pyrolysis temperature increases.
BDA-P600 exhibited a threefold increase in permeability (P) with respect to the BDA precursor for all gases tested. The ideal selectivity for CO2/CH4 increased 1.3-times, while for the remaining gas pairs a decrease was observed, as previously reported [12]. In contrast, BDA-P700 results in a slight decrease in permeability relative to BDA-P600. A detailed examination of Table 6 reveals that in the presence of O2, N2, and CH4 gases, the P value decreased twofold while the selectivity exhibited a notable increase. For instance, the ideal selectivity of α CO2/CH4 increased from 39.7 to 82.0 and from 6.4 to 11.3 for α O2/N2 for BDA-P600 and BDA-P700, respectively. This phenomenon can be attributed to two factors. Firstly, the denser packing of the crystals is evidenced by the d002 value (3.42 Å) for the BDA-P700 membranes. Secondly, the appearance of a new peak in the WAXD result 2θ = 43.6° (2.1 Å) effectively reduced the diffusion of these gases (O2, N2, and CH4). In this context, Xu et al. [33] observed the presence of ultramicropores in poly(arylene ether ketone) (PEKC) within a range similar to that detected in the BDA polymer at ~2θ = 45°. This was directly linked to a reduction in the (002) peak and an increase in the estimated crystallite stacking thickness (Lc) and layer plane size (La), indicating the formation of more ordered graphitic structures. These findings align closely with the results reported in this study.
The overall CO2/CH4, N2/CH4, and O2/N2 BDA precursor ideal gas selectivity and those found for BDA-P600 and BDA-P700 are shown in Figure 8. For reference, the upper bounds proposed by Robeson in 2008 [42], 2015, and 2019 [43] are also included. After pyrolysis, N2 permeability decreased significantly from 10.7 to 2.2 Barrer, CH4 from 6.7 to 2.2 Barrer, and CO2 from 266.1 to 180.1 Barrer for BDA-P600 and BDA-P700, respectively. At the same time, gas pair selectivity improved substantially: CO2/CH4 increased 2-fold, N2/CH4 increased 1.7-times, and O2/N2 increased 1.76-fold (Figure 8a–c). These changes shifted performance from well below the 2008 upper bound lines [42] to significantly above the 2008 trade-off curves, approaching the latest 2015 and 2019 upper bound limits [43].
3.9. Temperature Test: Effect on Pure Gas Permeability Coefficients in BDA Polymer Dense Membranes, BDA-P600, and BDA-P700
Sanyal et al. [44] emphasize that the gas separation performance is influenced not only by the feed pressure but also significantly by the test temperature, which affects both the gas permeability and selectivity. As illustrated in Figure 9, BDA-P600 (red triangle) shows a 26.3% and 18% enhancement in O2 and CO2 permeabilities, respectively, when the test temperature increases from 35 to 55 °C. However, there was a notable decline in selectivity for O2/N2 with a 23% reduction, while a more pronounced selectivity decrease, 53.6%, for the CO2/CH4 gas pair was observed. Similarly, BDA-P700 (blue triangle) exhibited approximately a 1.6-fold increase in P(O2) and P(CO2), while ideal gas selectivity decreased by 21% for O2/N2 and 18.5% for CO2/CH4. It is noteworthy that, despite the decline in permeability for BDA-P700 with an increasing test temperature, their performance exceeded the 2015 trade-off limit proposed by Comesaña et al. [43]. A summary of the gas transport properties with increasing temperature for BDA-P600 and BDA-P700 CMSM is provided in Tables S1 and S2.
3.10. CMSM Apparent Sorption Coefficient and Gas Condensability
The solubility of gases in membranes can be influenced by several factors, including their boiling point (Tb), critical temperature (Tc), and the Lennard-Jones temperature parameter (ϵ/k). These properties can be linked to variations in gas solubility through the following equation: ln SA = M + N(ϵA/k), where M and N are fitting parameters. The parameter M depends on polymer–penetrant interactions and can fluctuate significantly between polymers, while N is reported to remain nearly constant at approximately 0.023 K−1 for both glassy and rubbery polymers [45]. Table 8 summarizes the solubility coefficient S for the BDA precursor and the sorption coefficient S for BDA-P600 and BDA-P700. For the gas pairs O2/N2 and CO2/CH4, the solubility selectivity for the BDA precursor shows a trend in agreement with what was expected; however, for CO2/N2 the value is relatively high compared to other polymeric membranes [46].
BDA-P600 and BDA-P700 show higher sorption coefficients, with values above those for BDA. As the pyrolysis temperature increases, the sorption coefficients for BDA-P600 and BDA-P700 also rise. A closer examination of Table 8, which outlines the sorption coefficients for highly soluble gases such as CO2 and CH4, shows a significant increase compared to the precursor membranes. However, sorption selectivity drops sharply to approximately 0.07. These results were correlated with a decrease in the (002) peak and the simultaneous appearance of peak 100, associated with the crystallite stacking thickness.
Gas solubility (or sorption) coefficients are plotted in Figure 10a for BDA, and in Figure 10b for BDA-P600 and BDA-P700, as a function of the Lennard-Jones temperature (ε/k). Table 9 summarizes the N and M parameter values found using linear regression for ln S vs. (ε/k) and ln S vs. (ε/k). For BDA, N = 0.0231 and M = −5.989 are close to those expected for glassy polymers as reported elsewhere [47]. On the other hand, for BDA-P600 and BDA-P700 there is a change in N, increasing to 0.032 and 0.033, respectively. This is an indication of increasing gas sorption due to the larger surface area and pore volume available in BDA-P700 as compared to BDA-P600 due to a rearrangement of the carbonaceous graphitic structure. Figure 11 summarizes the S behavior for BDA-P600 and BDA-P700. As a result of a larger pore volume, BDA-P700 S increases by approximately 15% with respect to BDA-P600; consequently, the gas sorption coefficient increases by 22.5%. This result is also due to a surface area increase of 18.6% for BDA-P700 as compared to BDA-P600. As a result, there is an increase in gas sorption of at least 10% even for low condensability gases such as N2 and O2, while CO2 increases by 30%.
Analysis of the CMSM gas sorption results indicate that the observed increase in gas sorption can be attributed to two factors. Firstly, the presence of a larger average carbon layer spacing within the carbon structure, and secondly, the presence of a higher pore volume and surface area created during the pyrolysis process. Therefore, it can be concluded that the increase in gas sorption is linked to the differences in pore volume microstructure and gas condensability in BDA-P600 and BDA-P700 CMSM.
4. Conclusions
The synthesis of polymer (1,1′-biphenyl)-6,8a-dihydroacenaphthylene-1(2H)-one (BDA) from acenaphthenequinone was successfully accomplished. The BDA polymer’s high decomposition temperature (Td = 620 °C) and char yield, 85 wt%, renders it a viable candidate for CMSM formation. Pyrolyzing BDA precursors at 600 °C, BDA-P600, promotes the formation of ultramicropores, resulting in a carbon structure with more open spacing between graphene-like strands in a carbonaceous amorphous matrix. This structural change is evidenced by an increase in the apparent crystalline thickness (Lc) and the apparent layer plane length (La). When the pyrolysis temperature is raised to 700 °C, BDA-P700, the average stacking number of carbon layers, N, also increases, which leads to further increases in Lc and La. Additionally, the WAXD results show the emergence of a new peak at 2θ = 43.6° (2.1 Å), which effectively hinders O2, N2, and CH4 diffusion. This behavior has been attributed to the formation of new micropores that become increasingly compact at higher pyrolysis temperatures. The CO2 sorption results at 273 °K indicate that the BDS-P700 pore volume and surface area are larger than those of BDA-P600. The increase in porosity and surface area results in a higher gas sorption for all gases in BDA-P700. As a result, BDA-P700 CMSM derived from BDA precursors pyrolyzed at 700 °C demonstrates exceptional gas separation performance, particularly for O2/N2, significantly surpassing baseline trade-off limits.
J.O.-E.: Investigation, data curation, formal analysis, methodology, original draft, and writing; O.H.-C.: investigation, data curation, methodology, and formal analysis; M.Z.: conceptualization, data curation, formal analysis, supervision review, and editing; F.A.R.-T.: conceptualization, formal analysis, and supervision; M.I.L.-B.: methodology, writing, data curation, and formal analysis; and M.A.-V.: conceptualization, formal analysis, supervision, funding acquisition, review, and editing. All authors have read and agreed to the published version of the manuscript.
Not applicable.
The original contributions presented in this study are included in the article/
The authors gratefully acknowledge Patricia Quintana for allowing access to The National Laboratory of Nano and Biomaterials (LANNBIO) from CINVESTAV-IPN, Merida Unit, Grants FOMIX-Yucatán 2008-108160, DGAPA-UNAM: projects PAPIIT IIN 103920, CONACYT LAB-2009-01- 123913, 292692, 294643, 188345 y 204822, in which X-ray photoelectron spectroscopy analyses were carried out with the technical assistance of Ing. Willian Javier Cauich Ruíz, the X-ray diffraction analysis for M. C. Daniel Treviño Aguilar and M. C. Mario Herrera Salvador for corrective maintenance work on the diffractometer. Jesus Ortiz Espinoza acknowledges a postdoctoral scholarship CONAHCyT 1200/224/2021. Also, the authors thank O. J. Alvarez, E. R. Morales, G. Cedillo V., S. L. Morales, and M. E. Hernandez for help with polymer characterizations, Alejandro Pompa for technical help, and M. C. Jose Martín Baas-Lopez for technical support in the Lindberg/Blue furnace.
The authors declare no conflicts of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or in the decision to publish the results.
TFSA | Trifluoromethanesulfonic acid |
TFA | Trifluoroacetic acid |
MeOH | Methanol |
CH2Cl2 | Methylene chloride |
MSA | Methanesulfonic acid |
NMP | 1-methyl-2-pyrrolidone |
BDA | poly (biphenyl-6, 8-dihydroacenaphthalenyl.-1-ona) |
DCM | dichloromethane |
CHCl3 | Chloroform |
TCE | 1,1,2,2-tetrachloroethane |
THF | tetrahydrofuran |
DMAc | N,N-Dimethylacetamide |
DMF | N,N-dimethylformamide |
DMSO | Dimethyl sulfoxide |
H2SO4 | Sulfuric acid |
υ | Specific volume |
υw | Van der Waals volume |
FVV | Fractional free volume |
CMC | Carbon molecular sieve membrane |
TCE-d2 | Deuterated tetrachloroethane |
XPS | X-ray Photoelectron Spectroscopy |
TGA | Thermal Gravimetric Analysis |
NMR | Nuclear Magnetic Resonance |
FTIR | Fourier transform infrared |
WAXD | Wide angle X-Ray |
P | Pure gas permeability coefficients |
D | Apparent diffusion coefficient |
S | Apparent solubility coefficient |
S | Apparent gas sorption |
La | apparent layer-plane length |
Lc | apparent crystallite thickness |
Å | Ángstrom |
FWHM | Full width at half maximum |
ID/G | Level of graphitization |
Td | Decomposition temperature |
Tb | Boiling point |
Tc | Critical temperature |
ε/k | correlation with Lennard-Jones temperature |
Footnotes
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Figure 1. Schematic polymerization of poly (biphenyl-6, 8-dihydroacenaphthalenyl.-1-ona) (BDA).
Figure 4. BDA polymer thermogravimetric analysis (TGA) weight loss curve (blue solid line) and thermogram derivative (magenta solid line).
Figure 5. WAXD from BDA Precursor, BDA-P600, and BDA-P700 CMSM pyrolyzed to 600 and 700 °C, respectively.
Figure 6. BDA-P600 (a) and BDA-P700 (b) C1s XPS spectrum and their deconvolution to sp3 and sp2 hybridization.
Figure 8. Robeson plot separation performance for gas pairs (a) CO2/CH4, (b) N2/CH4, and (c) O2/N2 for BDA-P600, BDA-P700, and BDA precursor at 35 °C and 2 atm.
Figure 9. Effect of test temperature between 35 and 55 °C on ideal separation factors for (a) CO2/CH4, (b) N2/CH4, and (c) O2/N2 gas pairs for BDA-P600 and BDA-P700 CMSM (gas permeation tests carried out with a 2 atm feed pressure).
Figure 10. Gas solubility coefficient S in (a) BDA precursor and gas sorption coefficient S in (b) BDA-P600 and BDA-P700 CMSM as a function of the Lennard-Jones temperature parameter (ϵ/k) for gases N2, O2, CH4, and CO2.
Figure 11. Gas sorption coefficient S for N2, O2, CH4, and CO2 as pore volume changes for BDA-P600 and BDA-P700.
BDA polymer solubility in chlorinated, ketone, and aprotic solvents.
Solvent | Polymer BDA |
---|---|
Dichloromethane | − |
Sym-tetrachloroethane | + |
Chloroform | − |
H2SO4 | − |
Dimethylformamide | − |
N-methyl-2-pyrrolidone | + |
Tetrahydrofurane | − |
Dimethyl sulfoxide | − |
Dimethylacetamide | − |
Pyridine | − |
Ciclohexanone | − |
1,4-Dioxane | − |
WAXD spectrum deconvolution results for BDA precursor, BDA-P600, and BDA-P700.
Deconvolution | Peak 1 | Peak 2 | Peak 3 | r2 | ||||||
---|---|---|---|---|---|---|---|---|---|---|
Xc (a) | W (b) | A (c) | Xc | W | A | Xc | W | A | ||
Precursor | 5.70 | 1.40 | 0.12 | 11.0 | 2.1 | 0.91 | 13.67 | 12.94 | 10.38 | 0.987 |
BDA-P600 | 25.49 | 14.79 | 15.79 | 11.8 | 6.8 | 3.57 | 40.35 | 6.98 | 1.22 | 0.989 |
BDA-P700 | 25.95 | 9.20 | 7.4 | 43.4 | 4.7 | 0.49 | 12.47 | 8.81 | 1.78 | 0.956 |
(a) Peak position. (b) Peak width. (c) Peak area.
The structural parameters of graphitic crystallites in BDA-P600 and BDA-P700 obtained by the WAXD analysis.
Sample | 2θ (002) | d002 (Å) a | FWHM (002) (°) | 2θ (100) | La(Å) b | Lc(Å) c | N d |
---|---|---|---|---|---|---|---|
BDA-P600 | 25.49 | 3.49 | 14.79 | 40.35 | 24.78 | 5.75 | 2.64 |
BDA-P700 | 25.95 | 3.42 | 9.25 | 43.46 | 36.95 | 9.20 | 3.69 |
a d002 is calculated from the (002) peak using Bragg’s law (d002= λ/2sinθ, where λ = 1.54 Å). b,c La and Lc are calculated using Scherrer’s equation (La/c = Kλ/β cosθ; Lc is calculated from (002) peak, where K = 0.89 and β is the FWHM of the (002) peak; La is calculated from the (100) peak, where K = 1.84, and β is the FWHM of the (100) peak). d N is the average stacking number of carbon layers, which is calculated from N = Lc/d002 +1.
BDA-P600 and BDA-P700 membranes’ degree of graphitization from Cs1 in XPS spectrum.
Polymer | C-C | C-C | Graphitization |
---|---|---|---|
(%) | (%) | ||
BDA-P600 | 77.9 | 22.1 | 3.52 |
BDA-P700 | 82.2 | 17.8 | 4.61 |
Gaussian decomposition data from BDA-P600 and BDA-P700 Raman spectra.
Polymer/Signal | Intensity | |
---|---|---|
BDA-P600 | BDA-P700 | |
G | 78.4 | 86.0 |
D | 218.0 | 236.1 |
ID/G | 2.78 | 2.74 |
Pure gas permeability coefficients and ideal separation performance at 35 °C and 2 atm for BDA precursor membrane, BDA-P600, and BDA-P700 CMSM.
Sample | Permeability (Barrer) a | Ideal Selectivity | |||||
---|---|---|---|---|---|---|---|
O2 | N2 | CH4 | CO2 | α O2/N2 | α CO2/CH4 | α N2/CH4 | |
Precursor | 13.2 | 2.4 | 3.2 | 78.6 | 5.3 | 24.5 | 0.8 |
BDA-P600 | 68.5 | 10.7 | 6.7 | 266.1 | 6.4 | 39.7 | 1.6 |
BDA-P700 | 66.4 | 5.9 | 2.2 | 180.5 | 11.3 | 82.0 | 2.7 |
a 1 Barrer = 1 × 10−10 cm3 (STP) cm/cm2 s cm Hg. All data were measured three times each with +/− 2% error.
Apparent gas diffusion coefficients for BDA precursor membrane, BDA-P600, and BDA-P700 CMSM.
Sample | Diffusion Coefficient (10−8 cm2/s) | Diffusion Selectivity (DA/DB) | |||||
---|---|---|---|---|---|---|---|
O2 | N2 | CH4 | CO2 | O2/N2 | CO2/CH4 | CO2/N2 | |
precursor | 6.9 | 2.1 | 0.43 | 3.1 | 3.3 | 7.2 | 1.5 |
BDA-P600 | 10.9 | 5.2 | 0.27 | 2.2 | 2.1 | 8.1 | 0.42 |
BDA-P700 | 7.9 | 2.6 | 0.07 | 1.2 | 3.1 | 16.5 | 0.45 |
Apparent solubility coefficient, S, for BDA precursor membrane and apparent sorption coefficients, S, for 600 and 700 °C pyrolyzed based BDA CMSM.
Sample | Solubility Coefficient, S, (10−2 cm3 (STP)/cm3 cm Hg) | Solubility Selectivity (SA/SB) | |||||
---|---|---|---|---|---|---|---|
O2 | N2 | CH4 | CO2 | O2/N2 | CO2/CH4 | CO2/N2 | |
Precursor | 1.91 | 1.18 | 7.5 | 25 | 1.0 | 2.8 | 11.8 |
Sample | Sorption Coefficient, S (10−2 m3 (STP)/cm3 cm Hg) | Sorption Selectivity (SA/SB) | |||||
O2 | N2 | CH4 | CO2 | O2/N2 | CO2/CH4 | CO2/N2 | |
BDA-P600 | 6.3 | 2.0 | 24.8 | 120 | 3.0 | 0.08 | 0.21 |
BDA-P700 | 8.3 | 2.2 | 32.8 | 155 | 3.6 | 0.07 | 0.21 |
Gas solubility coefficient constant correlation with the Lennard-Jones parameter (ϵ/k) for BDA polymeric membrane and gas sorption constants for BDA-P600 and BDA-P700 CMSM.
Sample | | M a | r2 |
---|---|---|---|
BDA | 0.0231 | −5.989 | 0.997 |
BDA-P600 | 0.0329 | −6.256 | 0.999 |
BDA-P700 | 0.0339 | −6.170 | 0.999 |
a Units are cm3 (STP)/(CC cm Hg).
Supplementary Materials
The following supporting information can be downloaded at:
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Abstract
A rigid, high temperature-resistant aromatic polymer, poly(1,1′-biphenyl)-6,8a-dihydroacenaphthylene-1(2H)-one (BDA) comprising acenaphthenequinone and biphenyl was successfully synthesized by superacid catalyzed polymerization. BDA has a high decomposition temperature (Td = 520 °C) that renders it a viable candidate for carbon molecular sieve membranes (CMSM) formation. BDA precursor pyrolysis at 600 °C (BDA-P600) leads to a carbon turbostratic structure formation with graphene-like amorphous strands in a matrix with micropores and ultramicropores, resulting in a carbon structure with higher diffusion and higher selectivity than dense BDA. When the BDA pyrolysis temperature is raised to 700 °C (BDA-P700), the average stacking number of carbon layers N increases, along with an increase in the crystallite thickness stacking Lc, and layer plane size La, leading to a more compact structure. Pure gas permeability coefficients P are between 3 and 5 times larger for BDA-P600 compared to the BDA precursors. On the other hand, there is a P decrease between 10 and 50% for O2 and CO2 between CMSM BDA-P600 and BDA-P700, while the large kinetic diameter gases N2 and CH4 show a large decrease in permeability of 44 and 67%, respectively. It was found that the BDA-P700 WAXD results show the emergence of a new peak at 2θ = 43.6° (2.1 Å), which effectively hinders the diffusion of gases such O2, N2, and CH4. This behavior has been attributed to the formation of new micropores that become increasingly compact at higher pyrolysis temperatures. As a result, the CMSM derived from BDA precursors pyrolyzed at 700 °C (BDA-P700) show exceptional O2/N2 gas separation performance, significantly surpassing baseline trade-off limits.
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1 Materials Science, Membranes Laboratory, Yucatan Scientific Research Center, Calle 43 x 32 and 34, Chuburná de Hidalgo, Mérida 97205, Yucatán, Mexico;
2 Institute of Materials Research, National Autonomous University of Mexico, Apartado Postal 70-360, CU Coyoacán, Ciudad de México 97205, Mexico;
3 Department of Engineering and Chemical Science, Iberoamerican University, Prol. Paseo de la Reforma No. 880, Ciudad de México 01219, Mexico;