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© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.

Abstract

Soft magnetic materials are crucial in motors, generators, transformers, and many electronic devices. We synthesized the FeSi soft magnetic composites (SMCs) with different doping contents of Fe2O3 nanopowders as fillers via the hot-press sintering technique. This work explores the incorporation of high-resistivity magnetic fillers through a novel compaction technique and investigates the influence of Fe2O3 nanopowder on the structure and magnetic properties of Fe2O3 nanopowder-filled composites. The finding reveals that Fe2O3 nanopowders effectively fill the air gaps between FeSi powders, increasing SMC density. Moreover, all samples exhibit excellent effective permeability frequency stability, ranging from 15 kHz to 100 kHz. Notably, the effective permeability µe improves from 22.32 to 30.45, a 36.42% increase, when the Fe2O3 doping concentration increases from 0 to 2 wt%. Adding Fe2O3 nanopowders also enhances electrical resistivity, leading to a 37.21% reduction in eddy current loss in samples for 5 wt% Fe2O3 addition, compared to undoped samples. Furthermore, as Fe2O3 content increases from 0 to 5 wt%, the power loss Pcv of the Fe2O3-doped Fe-6.5Si SMCs decreases from 25.63 kW/m3 to 16.13 kW/m3, a 37% reduction. These results suggest that Fe2O3-doped FeSi SMCs, with their superior soft magnetic properties, hold significant potential for use in high-power and high-frequency electronic applications.

Details

Title
Ultra-Low Core Loss and High-Frequency Permeability Stability in Hot-Press Sintered FeSi Soft Magnetic Composites by Fe2O3 Nanoparticles Air Gap Filling
Author
Arif Muhammad 1   VIAFID ORCID Logo  ; Han Donghun 1 ; Shin Wonchan 1 ; Cha Seunghun 1 ; Pak Changsun 2 ; Kim Youngkwang 3 ; Kim, Sangwoo 4 ; Lee, Bowha 4 ; Rhyee Jongsoo 1   VIAFID ORCID Logo 

 Department of Applied Physics, Institute of Natural Sciences, Kyung Hee University, Yongin 17104, Republic of Korea; [email protected] (M.A.); [email protected] (D.H.); [email protected] (W.S.); [email protected] (S.C.); [email protected] (C.P.) 
 Department of Applied Physics, Institute of Natural Sciences, Kyung Hee University, Yongin 17104, Republic of Korea; [email protected] (M.A.); [email protected] (D.H.); [email protected] (W.S.); [email protected] (S.C.); [email protected] (C.P.), Technical Research Lab, R-Materials Co., Ltd., Yongin 17111, Republic of Korea 
 Technical Research Lab, R-Materials Co., Ltd., Yongin 17111, Republic of Korea 
 Department of Physics, Oxide Research Center, Hankuk University of Foreign Studies, Yongin 17035, Republic of [email protected] (B.L.) 
First page
2013
Publication year
2025
Publication date
2025
Publisher
MDPI AG
e-ISSN
19961944
Source type
Scholarly Journal
Language of publication
English
ProQuest document ID
3203205520
Copyright
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). Notwithstanding the ProQuest Terms and Conditions, you may use this content in accordance with the terms of the License.