Introduction
Orthodontic appliances create a nidus for plaque accumulation and make the cleaning process more difficult. The plaque accumulated forms a biofilm over the tooth surface which harbors among others, cariogenic bacteria such as Streptococcus mutans and Lactobacilli1. There is a change in the amount, structure and composition of plaque during orthodontic treatment which leads to increased colonization of microorganisms that affects the ecosystem2. S. mutans, a Gram-positive cocci, a common commensal of the oral cavity is one of the first to colonize and can be seen as early as 6 weeks after orthodontic treatment3. It degrades fermentable carbohydrates leading to increased lactic acid production and lowering of pH which in turn leads to release of calcium and phosphate ions from the hydroxyapatite crystals causing enamel demineralisation4.
Decalcification of tooth surfaces can present as early enamel caries which are manifested clinically as white spot lesions (WSLs)5. WSLs are defined as subsurface enamel porosity from carious demineralization that presents itself as a milky white opacity when located on smooth surfaces5. Prevalence of WSLs among orthodontic patients was reported to be about 55.06%6. It can appear within 1 month of bracket placement7 around the brackets and commonly noted on the maxillary anterior tooth surface8.
Common methods to prevent and manage WSLs are dependent on patient compliance and pose a challenge since orthodontic treatment is of a longer duration. In recent times, attempts have been made to modify orthodontic appliances using nanotechnology by either coating the surface or by incorporating nanoparticles into bonding systems and cements. Inorganic nanomaterials such as metal oxides have been extensively researched for their antibacterial properties when integrated with orthodontic appliances9. Among these metal oxides, Zinc oxide has gained considerable attention owing to its antimicrobial properties, low-cost and stability10. Other advantages include an esthetic outlook due its comparable transmittance to glass11 and reduced cytotoxicity12,13.
Another factor that accounts for plaque retention is the type of ligation of orthodontic arch wires. Elastomeric modules are preferred over stainless steel ligatures due to their easy application, decreased chair side time and patient comfort. However, they exhibit a greater number of microorganisms in the plaque around the brackets when compared with steel ligatures14. A recent in vitro study evaluated silver nanoparticles synthesized in situ on modules and suggested that nanocoated modules have the potential to combat the dental biofilm15.
In the past, research has shown that nanoparticle coated brackets and wires do offer antibacterial advantages over microbial colonization. However most of these studies are in-vitro or short term clinical studies9. A recent in-vivo study by Venkatesan et al.16, evaluated the integrity of TiO2 coating on NiTi wires and reported that there was delamination and deterioration of the nanocoating after one month of intra-oral usage. Since modules are changed every appointment, coating them with nanoparticles might still offer antibacterial efficacy. No study has evaluated the efficacy of zinc oxide nanoparticle coated elastomeric modules in vivo and on a long term basis and therefore this study sought to evaluate the long term effects of ZnO nanoparticle coated modules on S. mutans concentration in plaque of orthodontic patients and on enamel mineralization over a period of one year.The objectives of this study included: (1) To evaluate the S. mutans concentration in plaque surrounding orthodontic brackets with ZnO coated modules and non-coated modules at 3 months and one year after appliance placement. (2) To compare the changes in enamel mineralization around the coated and non-coated modules at the end of one year. (3) To assess the integrity of the ZnO nanoparticle coating over a period of one month.
Materials and methods
This randomized split mouth trial was performed in accordance with Consolidated Standards of Reporting Trials (CONSORT) 2010 guidelines. Orthodontic patients who were to undergo fixed appliance mechanotherapy were recruited for this study. The inclusion criteria were: age 15–30 years, patients undergoing orthodontic treatment (extraction/non-extraction cases), patients with good oral hygiene (OHI-S score of 0-1.2)17, patients with no relevant medical history and good gingival and periodontal health. Exclusion criteria were: patients with missing lateral incisors or any morphological variations in lateral incisors (peg laterals), patients with poor oral hygiene and extensive dental caries, periodontitis and bone loss. Also, patients who were on use of antibiotics were excluded from the study.
Maxillary lateral incisors (both right and left) were included in the study. Sample size calculation was performed using Stata statistical software, version 17 (Statacorp., college station, Texas, USA). Based on data from the study by Zeidan et al.18, (power, 0.80; α = 0.05) the effective sample size was computed to be 16 per group using one way ANOVA F test. Thus, 16 lateral incisors would receive ZnO coated modules (GROUP I) and 16 lateral incisors would receive non-coated modules (GROUP II).
Allocation concealment for this study was done by simple randomization protocol. The operator placing the orthodontic appliances was asked to pick up lots that determined equal allocation of either coated or non-coated modules to the right/left maxillary lateral incisors. The operator and the participants were blinded until the completion of the study. However, the blinding of the investigator who delivered the modules to the operator who did orthodontic bonding was not possible. Since the investigator who delivered the modules was not blinded, it was ensured that the same sequence was followed in subsequent reviews. Plaque specimens were coded and sent for RT - PCR. The final data assessment for statistical analysis was blinded.
Orthodontic modules (American Orthodontics, Uni-Stick Silver Ligature sticks, Washington Ave, USA) were coated with ZnO nanoparticles using radio frequency magnetron sputtering method. ZnO coatings were achieved in a cathodic sputtering unit (Anelva Sputtering Unit Model SPF-332 H; Canon Anelva Corp, Kawasaki, Japan) equipped with a radiofrequency generator operating at 13.56 MHz, ZnO target of 100 mm diameter and 99.9% purity fixed on an equilibrated magnetron cathode. The deposition temperature used for sputter coating was standardized at 200 °C. Before deposition, the substrates were cleaned with deionized water and mounted carefully on the substrate holder inside a circular chamber for coating. The substrates were rotated at a constant 30 rpm with a distance of 50 mm between the target and substrate to get uniform and quality films. Once one side of the substrate was coated, it was carefully inverted to coat the other side19. Representative sample from the coated modules was evaluated using field- emission scanning electron microscopy (FESEM) with energy dispersive X-ray spectroscopy (EDX) (Carl Zeiss, Thornwood, NY) to determine the uniformity of the coated surface19.
Patients were recalled every month for their routine review and the modules were changed during every visit ensuring that group I always received coated modules. Time points assessed:
T0- Immediately after bonding of fixed appliances.
T1- 3 months after appliance placement.
T2- 1 year after appliance placement.
In each group, plaque surrounding the maxillary lateral incisors were collected at T1 and T2. Plaque specimens were collected using the 4-pass technique as suggested by Pellegrini et al.20S.mutans concentration was evaluated using real-time polymerase chain reaction (Applied Biosystems, Foster City, California) (RT-PCR)21.
Enamel mineral content was assesed using a laser device DIAGNOdent® (KAVO Dental Corporation, Lake, Zurich, IL, USA). Labial surface of the maxillary lateral incisor was divided into four quadrants - gingival, mesial, occlusal and distal22. The peak fluorescence on DIAGNOdent pen was assessed on the mesial, gingival, distal and incisal surfaces and averaged to obtain the mean overall score for each tooth. Laser fluorescence assessment was done at T0 and T2. After completion of one year evaluation, coated modules were retrieved from two patients each, at the end of 1 st week, 2nd week, 3rd week and 4th week for evaluation of integrity of the nanoparticle coating.
The collected data was analyzed with SPSS statistical software (version 23.0; IBM Corp, Armonk, New York, USA). Normality of the data was assessed by Shapiro-Wilk test. To find the significant difference between the bi-variate samples in paired groups, independent t-test was used. Intra-group comparison was done using paired t-test. Pearson’s correlation was done to determine the relationship between the variables. For all tests, p < 0.05 was considered to be statistically significant.
Ethical approval
All procedures performed in studies involving human participants were in accordance with the ethical standards of University’s Institutional Ethics Committee [Number CSP/22/OCT/117/526 dated 02/05/2023]. The study was conducted in accordance with the 1964 Helsinki Declaration and its later amendments or comparable ethical standards. The trial was registered prospectively in the Indian Council of Medical Research (ICMR)-Clinical Trials Registry-India (CTRI) [CTRI/2023/11/060313] .
Declaration of patient consent
The authors certify that they have obtained all appropriate patient consent. The patient has given his/her consent for his/her images and other clinical information to be reported in the journal. All the patients understand that their names and initials will not be published and due efforts will be made to conceal their identity, but anonymity cannot be guaranteed.
Informed consent statement
Informed consent was obtained from all the subjects who participated in this study. For patients below age group of 16, the informed consent was obtained from their respective parents/guardians.
Results
Thirty patients were assessed for eligibility. Based on the inclusion criteria, 16 patients were selected. To assess the outcomes, 16 patients patients were randomized in a 1:1 ratio, so that 16 lateral incisors would receive ZnO coated modules and 16 lateral incisors would receive non-coated modules. There were no exclusions after randomization and no patients were lost to follow- up. The Consolidated Standards of Reporting Trials (CONSORT) flowchart demonstrating participant flow has been described in Fig. 1.
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Fig. 1
CONSORT flow diagram of the study selection process
S. Mutans concentration
Real time - PCR performed in this study revealed the relative quantification of S.mutans by evaluating the Ct (Cycle Threshold) values. This value is inversely proportional to the amount of bacterial genome present, which means a higher Ct value indicates a lower S.mutans count and vice versa.
Intra-group comparison of Ct values between T1 and T2 indicated that bacterial concentration increased in the non-coated group and decreased in the coated group at the end of one year. However, this difference was not statistically significant in both the groups. Inter-group comparison showed that there was no significant difference in Ct values between both the groups at T1. At T2, S. mutans concentration was less in the coated group and this was statistically significant (p value = 0.032). Effect size (Cohen’s d) for Ct values among the coated group was found to be moderate (Table 1).
Table 1. Ct values of coated and non-coated modules at T1 and T2
Group | T0 | P value | T2 | P value | Intra-group comparison between T0 and T2 | Effect size |
Coated group | 2.87 ± 0.56 | 0.285 | 2.28 ± 0.98 | 0.020* | 0.665 | 0.201 |
Non-coated group | 3.01 ± 0.65 | 3.75 ± 0.76 | 0.014* | 0.321 |
*Statistical significance: p<0.05, values indicated in terms of Mean ± Standard Deviation
Assessment of Enamel Mineralization
Enamel mineral content was assessed by the DIAGNOdent pen in terms of laser fluorescence values. As the values increase, it indicates enamel demineralization occurred and signifies development of WSLs. Measurements from 2 to 9 signify incipient decalcification23.
Intragroup comparison of laser fluorescence in the coated group showed that values had decreased from T2 to T0 indicating remineralization however this was not statistically significant. In the non-coated group, laser fluorescence values increased at T2 compared to T0 indicating demineralization and this was statistically significant (p=0.014). At T0, there were no significant differences between both the groups (p=0.285) .However at T2, values was higher for the non-coated group compared to the coated group and this was statistically significant (p=0.020). Effect size (Cohen’s d) for laser fluorescence among the coated group was found to be minimal (Table 2).
Table 2. Laser fluorescence values of coated and non-coated modules at T0 and T2
Group | T1 | P value | T2 | P value | Intra-group comparison between T1 and T2 | Effect size |
Coated group | 21.60 ± 4.68 | 0.412 | 22.14 ± 4.16 | 0.032* | 0.785 | 0.665 |
Non-coated group | 19.96 ± 4.35 | 18.09 ± 2.90 | 0.154 | 0.244 |
*Statistical significance: p<0.05, values indicated in terms of Mean ± Standard Deviation
Pearson’s correlation
The S. mutans concentration in plaque was correlated to the enamel mineral content at the end of one year (T2) for both the coated and non-coated group. Pearson’s correlation revealed a weak positive correlation between Ct values and laser fluorescence for the coated module group. This correlation was not statistically significant (p=0.492). Moderate negative correlation was noted between Ct values and laser fluorescence for the non-coated module group with no statistical significance (p=0.336).
Integrity of coating
The surface was noted to have uniform distribution of ZnO nanoparticles immediately after coating (Fig. 2). After completion of the one year follow up period, coated modules were retrieved from two patients after one, two, three and four weeks and subjected to FESEM with EDX . The scans revealed integrity of the coating at the end of one week and EDX analysis showed the presence of zinc oxide nanoparticles with mild deposits (food debris and plaque) present on the surface of the coated module as shown in figure 3. At the end of two weeks, the coating was intact. However, decrease in the ZnO nanoparticles was noted with increased deposits over the surface of the module (Fig. 4). At the end of three weeks ,the coating showed disintegration with further decrease in the ZnO nanoparticle content (Fig. 5). At the end of one month ,there was disintegration of the coating with very low quantity of ZnO nanoparticles which was confirmed by FESEM and EDX analysis as shown in figure 6.
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Fig. 2
2A: FESEM photograph of surface of the ZnO coated module immediately after coating. 2B, 2C, 2D: EDX Images showing uniform distribution of ZnO particles.
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Fig. 3
3A: FESEM photograph of ZnO coated module retrieved after one week. 3B, 3C, 3D: EDX Images showing distribution of ZnO particles.
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Fig. 4
4A: FESEM photograph of ZnO coated module retrieved after two weeks. 4B, 4C, 4D: EDX images showing distribution of ZnO particles..
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Fig. 5
5A: FESEM photograph of ZnO coated module retrieved after three weeks. 5B, 5C, 5D: EDX images showing decreased distribution of Zn particles.
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Fig. 6
6A: FESEM photograph of ZnO coated module retrieved after 4 weeks . 6B, 6C, 6D: EDX images showing reduced distribution of Zn particles.
Discussion
Demineralization of enamel is considered one of the most inevitable and yet avoidable complications of fixed mechanotherapy.Since modules are changed every appointment and nanocoatings on modules have not been studied in a clinical setting we decided to evaluate the efficacy of nanocoated modules on S.mutans concentration. Modules were coated through a process of magnetron sputtering which is a type of physical vapor deposition method. It’s exemplary properties include low temperature, thin film deposition, inherent versatility and uniform coating over the surface of the material and better coating adhesion24,25. A split mouth technique was employed as it has the advantages of reduced inter-subject variability and lesser sample size requirement. Lateral incisors were evaluated since they are the teeth that are most susceptible for WSL formation9.
We evaluated the S.mutans concentration at the end of 3 months because a study by Baka et al26 revealed concentration of S. mutans was highest at the end of three months. Our results showed that at the end of three months, bacterial concentration in the non-coated group was higher compared to the coated group, although this difference was not statistically significant. However at the end of one year, there was further decrease in bacterial concentration in the coated group and increase in the non-coated group and the difference between the groups was statistically significant. Hammad et al27 who evaluated the antibacterial efficacy of ZnO nanoparticle coated NiTi wires reported that the coating was effective against gram positive and gram negative microorganisms. Anita et al19 reported that ZnO coated aligners had a negative effect on S. mutans colonies and the effect lasted for only a week.
The laser fluorescence values evaluated at T0 were similar in both the groups ensuring parity at the start of the study. Over a period of one year laser fluorescence values in the coated group reduced although this was not statistically significant. In the non-coated group the laser fluorescence values increased indicating progressive demineralization and this was statistically significant. Correlation of Ct values to the laser fluorescence at the end of one year revealed a weak positive correlation in the coated group and a moderately negative correlation for the non-coated group. However, neither of them was statistically significant.
Behnaz et al28 reported that addition of ZnO nanoparticles to orthodontic bonding agent reduced the incidence of WSL formation at the end of 4 weeks and our findings were similar at the end of one year. A study by Nagasaki et al29 reported that materials containing ZnO and bioactive glass nanoparticles promotes remineralization of tooth surfaces due to their acid buffering nature. Also, zeolite-ZnO nanoparticles were found effective for remineralization by improving the micro-hardness of enamel surface and by reducing the biofilm as reported by Pourhajibagher and Bahador30. ZnO nanoparticles are biocompatible and research has shown no harmful effects on the human cells13,31., Further, a recent study found that ZnO -Tin oxide coating of ceramic brackets reduces their surface roughness which could further reduce biofilm formation32.
Representative samples of coated modules were evaluated with FESEM & EDX at the end of one year of the study in order to not confound the results of these evaluations. It was noted that the inner halo region of the module that was in contact with the bracket wings demonstrated the presence of ZnO coating without much disintegration as compared to the other regions. ZnO coating rendered the module more shiny with minimal colour change making it extremely acceptable (Fig. 7). Future studies could focus on strengthening the longevity of the nano coating which appeared to lose its integrity after two weeks.
Besides modifying orthodontic appliances with nanocoatings, recent research has focused on producing new materials such as biomimetic zinc-carbonate hydroxyapatite33, Rennou (theobromine calcium and phosphate)34, and calcium sodium phosphosilicate35 which are added to oral dentrifices to control demineralization and promote remineralization. Their use in orthodontic patients prone to WSL need to be explored in the future and researched in a clinical setting.
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Fig. 7
7A: Modules before coating, 7B: Modules after coating.
Limitations
Laser fluorescence values were not evaluated at 3 months and thus it was not possible to correlate the S.Mutans concentration with this. Cytotoxicity testing of ZnO coated modules was not studied although no adverse reactions were reported. Though the study showed statistically significant reduction in both S. mutans concentration and laser fluorescence values validating the effect of the ZnO coating, the difference between the two groups was not large and therefore the clinical significance of these findings needs further exploration.
Conclusion
ZnO coated modules reduced S. mutans concentration and prevented enamel demineralization over a period of one year. Integrity of the coating was stable over two weeks of intraoral usage after which it it displayed delamination and discontinuity.
Author contributions
HJ-Data curation; Formal analysis; Investigation; Writing - original draft; and Writing - review & editing. SP - Conceptualization and design; Validation; Supervision; Writing - review & editing and final approval.
Funding
Not applicable.
Data availability
The datasets used and/or analysed during the current study are available from the corresponding author on reasonable request.
Declarations
Competing interests
The authors declare no competing interests.
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
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Abstract
To assess the long term effects of zinc oxide (ZnO) nanoparticle coated elastomeric modules on S. mutans concentration and enamel mineralization among orthodontic patients over a period of one year. A total of 16 patients were recruited for this study. Either the left or right maxillary lateral incisor received the coated module. Group I : ZnO coated elastomeric modules (N = 16); Group II: Non-coated elastomeric modules (N = 16). S. mutans in plaque was assessed at the end of 3 months and one year using Rt -PCR. Enamel mineralization was assessed by laser fluorescence at the end of one year. Integrity of the ZnO nanoparticle coating over a period of one month on a weekly basis was also assessed. Independent t-test was done to find the significant difference between the bivariate samples and intra-group comparison was done using paired t-test. Pearson’s correlation was done to determine the relationship between the variables. For all the statistical tests, p < 0.05 was considered to be statistically significant. S. mutans concentration at the end of three months and one year was higher in the non-coated group compared to the coated group but it was statistically significant only at the end of one year (p value = 0.032). Laser fluorescence values was higher for the non-coated group compared to the coated group which showed statistical significance (p = 0.020). ZnO coating of the modules showed evidence of disintegration of the coating after two weeks, with further deterioration of the coating at the end of one month. As elastomeric modules are changed periodically, this appears to be a viable option, especially since the nanoparticle release would be around the most common area of plaque retention.
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Details

1 Sri Ramachandra Institute of Higher Education and Research, Department of Orthodontics & Dentofacial Orthopedics, Chennai, India (GRID:grid.412734.7) (ISNI:0000 0001 1863 5125)
2 Sri Ramachandra Institute of Higher Education and Research, Department of Orthodontics & Dentofacial Orthopaedics Associate Dean Research, Chennai, India (GRID:grid.412734.7) (ISNI:0000 0001 1863 5125)