ABSTRACT
In this study, the effect of fuel injection timing on the performance of a diesel engine was investigated experimentally and analytically using diesel-biodiesel blends. Different experiments were carried out on the diesel engine at engine speeds of 1200, 1600, 2000 and 2400 rpm. The injection timing was regulated for 10, 15 and 20 degree crank angle before top dead centre. The experimental results of engine torque, brake-specific fuel consumption (BSFC), cylinder pressure, and exhaust gas temperature for fuel blends of B20, B40, and B100 at different engine speeds and injection timings were recorded. The results showed that advancing the fuel injection timing for fuel blends of B20, B40, and B100 increased engine torque by approximately 2.1%, 2.9% and 6.3%, respectively, and decreased maximum BSFC by approximately 2.7%, 3.3% and 6.6%, respectively. Then, an artificial neural network (ANN) was used to predict engine performance. The injection timing, engine speed, and fuel blends were used as input parameters whereas engine performance parameters such as engine torque, BSFC, peak cylinder pressure, and exhaust gas temperature were used as the output parameters. The results showed that an ANN is a good tool to predict engine performance.
Keywords: Torque; Brake specific fuel consumption; Cylinder pressure; Artificial Neural Network.
(ProQuest: ... denotes formulae omitted.)
INTRODUCTION
Diesel engines have recently been applied in most heavy-load mobile and in many stationary power-generation units because they can lead to greater efficiencies and higher indicated mean effective pressures due to higher compression ratios where they operate [1]. Current and future legislation on emissions require engine developers to produce cleaner and more efficient power plant systems. Nowadays, due to an increase in environmental pollution and a decrease in fossil fuels, many countries are making decisions about restricting the use of fossil fuels and using renewable fuels instead. Renewable fuels are generally produced from biological sources. Carbon dioxide produced from biofuel engines and vehicles can be absorbed by biological sources for their growth. Therefore, these fuels have a closed cycle of carbon dioxide. Biodiesel is a renewable fuel that is used in diesel engines purely or blended with common diesel [25]. Diesel and biodiesel fuels have several different properties which can decrease engine performance and increase emissions. For example, the high viscosity and surface tension of biodiesel affect atomisation by increasing the mean droplet size, which in turn increases spray tip penetration [6-13]. Considering the differences between diesel and biodiesel fuels, the optimum parameter of diesel engines may not seem suitable for biodiesel. Engine conditions should thus be modified based on the fuel or fuel blends to achieve optimum performance [14-16].
Several studies have investigated the effects of injection timing on engine performance for biodiesel [17-21]. Carraretto, Macor [22] observed that power and torque were increased up to almost pure diesel levels by reducing injection advance. Banapurmath, Tewari [23] compared the effects of three injection timings (19°, 23° and 27° CA, crank angle) and different injection pressures on the torque (BTE) for Honge Oil Methyl Ester (HOME). They found that there was an improvement in the BTE for biodiesel by retarding injection timing and that the highest BTE occurred at 260 bar. Tsolakis, Megaritis [24] retarded injection timing by 3° CA on a direct injection (DI) diesel engine equipped with a pump-line-nozzle type fuel injection system. They observed that the brake specific fuel consumption increased for both B50 and pure Rapeseed Methyl Ester (RME) although the increase was not significant. Nwafor, Rice [25] investigated the effect of advanced injection timing on the performance of rapeseed oil in diesel engines. According to the test results, mechanical efficiency decreased with advanced injection timing compared to the standard injection timing at 2400 rpm. The engine was running smoothly with advanced timing compared with standard timing. Bari, Yu [26] examined the changes in the behaviour of Waste Cooking Oil (WCO) with changes in the injection timing of a DI diesel engine, compared with those of diesel fuels. The results revealed that WCO and diesel responded identically to injection timing changes. With injection timing advanced by 4° CA, the engine produced better efficiency by 1.6 percent for WCO and by 1.1 percent for diesel. In all instances, WCO had shorter ignition delays than diesel, but the ignition delay for WCO was more sensitive to load and injection timing than that for diesel. In another study, the effects of engine operating parameters and fuel injection timing on performance and emission characteristics of Jatropha biodiesel were investigated experimentally. Advancing the injection timing (5 CA degrees, from factory settings (345 CA degrees)) caused reduction in BSFC, CO, HC, and smoke and increase in BTE, peak cylinder pressure, HRRmax and NO emission with Jatropha biodiesel operation. However, a 5 CA degrees retardation in injection timing caused an increase in BSFC, Carbon monoxide (CO), Hydrocarbon (HC) and smoke and a decrease in BTE, peak pressure, HRRmax and Nitric oxide (NO). The best injection timing for Jatropha biodiesel operation with minimum BSFC, CO, HC and smoke and maximum BTE, peak pressure, and HRRmaxwas found to be 340 CA degrees [27]. The effect of varying injection timing was evaluated in terms of thermal efficiency, specific fuel consumption, power and mean effective pressure, exhaust temperature, cylinder pressure, rate of pressure rise, and the heat release rate. It was found that by retarding the injection the fuel delivery was also reduced, resulting in a slightly lower pressure rise with peak shifting towards outward stroke, reducing the negative work. In addition, retarding the injection timing by 3 degrees enhanced the thermal efficiency by about 8 percent[28].
In a study conducted on a Compression-ignition direct-injection engine using a biodiesel blend as fuel, it was clearly seen that BSEC increased by 3.11% on advancing the injection timing to 30°CA BTDC while it was reduced by 5% on retarding to 18°CA BTDC from the original injection timing of 24° CA BTDC. It was found that there was a 5.07% increase in brake thermal efficiency when injection timing was advanced to 30°CA BTDC, but about a 3.08% decrease while retarded to 18°CA BTDC [29]. A computational fluid dynamic investigation was carried out by Jayashankara and Ganesan [30] to see the effect of fuel injection timing and intake pressure on the performance of a DI diesel engine with toroidal combustion chamber configuration operating at 1000 rpm. The results showed that advanced injection timing resulted in an increase in cylinder pressure, temperature, heat release rate, cumulative heat release, and NOx emissions and retarded injection timing resulted in reverse trend.
The influence of injection timing on the performance and emission characteristics for various Karanja biodiesel-diesel blends was investigated conducting experiments on a single-cylinder diesel engine. The best injection timing for neat Karanja biodiesel based on efficiency and emission levels was 22 BTDC for the present engine [31]. Sayin and Canakci [32] carried out a study on a single-cylinder diesel engine to see the influence of injection timing on the engine performance and exhaust emissions using ethanol-blended diesel fuel. The original ignition timing gave the best results of BSFC and BTE by about 34% and 32% average value, respectively, compared to the other injection timings. Still in other studies, the performance and emission of engines were predicted by the application of Artificial Neural Networks (ANNs)[33, 34]. Parlak, Islamoglu [35] used ANNs to predict specific fuel consumption and exhaust temperature for a diesel engine. Ghobadian, Rahimi [36]analysed the diesel engine performance and exhaust emission analysis using waste cooking biodiesel fuel with an ANN. Deh Kiani, Ghobadian [37] used ANN modelling to predict the engine brake power, output torque, and exhaust emissions of a spark ignition engine. Similarly, Canakci, Erdil [38] the applicability of ANNs to predict the performance and exhaust emission values of a diesel engine fuelled with biodiesels and petroleum diesel fuels and found that there was good correlation between the ANN-predicted values and the experimental values. Srinivasa Pai and Shrinivasa Rao [39] further probed the influence of injection timing on the performance and emissions of a diesel engine using biodiesel blended with diesel. The experimental results showed that brake thermal efficiency for the advanced as well as the retarded injection timing was less than that for the normal injection timing for all sets of compression ratios. For example, when the injection timing was advanced, there was reduction in the thermal efficiency by 1% at full load for B20. On the other hand, for retarded injection timings, the thermal efficiency at full load for B20 decreased by 2.25%. ANNs were used to predict the engine performance and emission characteristics of the engine. ANN results showed that there was a good correlation between the ANN-predicted values and the experimental values for various engine performance parameters and exhaust emission characteristics. The current study experimentally examined the effect of injection timing on the performance of a DI diesel engine using diesel-biodiesel fuel blends. Then, the study drew upon ANNs to establish the appropriate injection timing.
MATERIALS AND METHODS
Experimental Set-up
An overall view of the engine test-rig used in this investigation is shown in Figure 1. The engine tests were conducted on a four-stroke compression ignition engine. The specification of the engine is given in Table 1. The test engine was coupled to a Schenck W400 electric eddy current dynamometer. In-cylinder pressure was measured using a Kistler pressure transducer type 6053BB120. The engine was run at several speeds at full load. Before starting the engine, the injection timing was adjusted at 15 BTDC, which was according to the factory instructions. For adjustment, the gear wheel of the pump was turned against the pump shaft. After that, the adjusted gear wheel was fitted to the engine pump. The engine was tested in speed ranges of 1200-2400 rpm with the interval of 400 rpm. During the experiments, brake torque, in-cylinder pressure, exhaust gas temperature, and BSFC were recorded by a PC computer. Similarly, these measurements were repeated for different blends of diesel and biodiesel fuels.
Biodiesel Fuel
The environment-friendly biodiesel fuel produced from waste vegetable cooking oil and its blends with diesel were employed in this study. Some of the important fuel properties of waste vegetable cooking oil biodiesel (B100) and diesel fuel were determined as per the ASTM standards and procedures, which are summarised in Table 2. The waste vegetable oil biodiesel was added to diesel fuel at20 and 40 percent ratios and then it was used as fuel for the diesel engine being tested.
Neural Network Design
To get the best prediction by the network, several structures were evaluated and trained using the experimental data. Back-propagation is a network created by generalising the Widrow-Hoff learning rule to multiple-layer networks and nonlinear differentiable transfer functions. Input vectors and the corresponding target vectors are used to train a network until it can approximate a function. Networks with biases, a sigmoid layer, and a linear output layer are capable of approximating any function with a finite number of discontinuities. Standard back-propagation is a gradient descent algorithm, as is the Widrow-Hoff learning rule, in which the network weights are moved along the negative of the gradient of the performance function. Each neuron computes a weighted sum of its n input signals, xj, for j=1,2,...n, and then applies a nonlinear activation function to produce an output signal y[29]:
... (1)
The performance of the network can be evaluated by comparing the error obtained from converged neural network runs and the measured data. The error was calculated at the end of training and testing processes based on the differences between targeted and calculated outputs. The back-propagation algorithm minimises an error function defined by the average of the sum square difference between the output of each neuron in the output layer and the desired output. The error function can be expressed as [29]:
... (2)
where p is the index of the p training pairs of vectors, k is the index of elements in the output vector, dpk is the kth element of the pth desired pattern vector, andopk is the kth element of the output vector when pattern p is presented as input to the network. Minimising the cost function represented in Eq.(2) results in an updating rule to adjust the weights of the connections between neurons. In this research, the Back-Propagation Neural Networks (BPNN) were trained using the training sets formed by including 80 percent of the data. After training, the BPNNs were tested using 20 percent of the data. There were three input and four output parameters in the experimental tests. The three input variables were engine speed in rpm, injection timing, and the percentage of biodiesel blending with the conventional diesel fuel. The four outputs for evaluating engine performance were engine torque in Nm, BSFC in gr/kWh, exhaust gas temperature, and peak pressure. Therefore, the input layer consisted of 3 neurons and the output layer had 4 neurons.
The number of hidden layers and neurons within each layer can be designed by the complexity of the problem and data set. In this study, the number of hidden layers varied from one to two. To ensure that each input variable provided an equal contribution in the ANN, the inputs of the model were pre-processed and scaled into a common numeric range [-1, 1]. The activation function for the hidden layer was selected to be logsig. A linear function was best suited for the output layer. This arrangement of functions in function approximation problems or modelling is common and yields better results. However, many other networks with several functions and topologies were examined, which are briefly shown in Table 3. The network topography comprises the number of neurons in the hidden layer and output layer. As depicted in Table 3, several topographies were examined, but the one-hidden-layer networks, e.g. [15, 4], which imply 15 neurons for the hidden layer and 4 neurons for the output layer, were selected. Three criteria were selected to evaluate the networks, and ultimately find the optimum one among them. The training and testing performance (MSE) were chosen to be the error criterion. The network complexity and size are very important since the selection of hidden layers as well as neurons in the hidden layers should be well-adjusted to the network inputs. The computer program MATLAB R2009a, Neural Network Toolbox, was used for ANN design.
The Effect of Fuel Injection Timing on Engine Torque
To determine the effect of engine fuel injection timing on engine torque for fuel blends of B20, B40 and B100, the engine torque at different engine speeds and fuel injection timings for each fuel blend were measured separately. The results are shown in Figure 2. The maximum torque at an injection timing of 15 BTDC for fuel B20 was 192.5 Nm and it occurred at 2000 rpm. By advancing the injection timing to 20 BTDC, the maximum value of torque increased to 196.5 Nm. Maximum torque at 10 BTDC decreased to 187 Nm. Maximum torque in the case of B40 at 15 BTDC, that is, the standard injection timing of the engine, was 192 Nm and occurred at 1600 rpm. With earlier injection timing, the maximum torque was 197.5 Nm and this torque was measured at 1600 rpm. At retarded injection timing, the maximum torque increased to 186 Nm. For pure biodiesel at standard injection timing, the maximum torque was 183.5 Nm and occurred at 1600 rpm. For advanced injection timing, the maximum torque increased to 197 Nm. With retarding the injection timing, the maximum torque decreased to 177 Nm. As can be seen in Figure 2, the variations of engine torque at different injection timings have the same trend for all fuels. Generally, advancing the injection timing of fuel causes an increase in the average torque and retarding the injection timing of fuel causes the average torque of the engine to decrease. By advancing the injection timing, the peak pressure takes place closer to BTDC and therefore produces a higher mean effective pressure, and the value of engine torque increases. On the other hand, later injection causes later combustion; thus, the pressure rises only when the cylinder volume is expanding rapidly. The result is a reduced mean effective pressure and in turn a decreased engine torque value.
The Effect of Fuel Injection Timing on BSFC
BSFC indicates the fuel level required to produce one kW of power for one hour when the engine is operating. To determine the effect of fuel injection timing on BSFC for fuel blends of B20, B40 and B100, the BSFC of the engine at various engine speeds and different fuel injection timings for each fuel was measured separately. The results are shown in Figure 3. In the case of B20 at the standard injection timing, maximum BSFC was 290 gr/kWh. By advancing the fuel injection timing into the combustion chamber, this value was reduced to 282 gr/kWh (a 2.7% reduction). In the case of B40 at the standard injection timing, maximum BSFC was 297 gr/kWh. By advancing the injection timing to 20 BTDC, maximum BSFC decreased by about 3.3%, which was equal to 287 gr/kWh. During the application of B100 at 15 BTDC, the maximum BSFC of the engine was 330 gr/kWh. By advancing the fuel injection timing to about 5 degree crank angle, BSFC decreased to approximately 6.6% and was equal to 309 gr/kWh. As for biodiesel and its blends with diesel fuel, with retarding the fuel injection timing compared to the standard injection timing, it was observed that BSFC increased. Advancing the fuel injection timing reduced the BSFC. This is due to the fact that the soybean oil-based WCO used in this study exhibits shorter ignition delay compared to diesel fuel [40]. Therefore, for biodiesel and its blends with diesel fuel, with retarding the fuel injection timing compared with the standard injection timing BSFC increased. Nwafer et al. [25] has carried out a similar study with rapeseed oil that has a longer ignition delay than diesel. Their research showed that BSFC increased with advanced fuel injection timing.
The Effect of Fuel Injection Timing on In-Cylinder Pressure
Figure 4 shows the in-cylinder pressure versus crank angle for different fuels in different fuel injection timings at 1600 rpm. As Figure 4 shows, advancing fuel injection timing increases the peak cylinder pressure for B20, B40, and B100. The reason is that fuel injection timing is a major parameter in a diesel engine that affects engine combustion [41]. The state of air into which the injected fuel changes as the injection timing is varied affects the ignition delay. When fuel injecting occurs before the standard injection timing, the pressure and temperature of the charged air in the cylinder is less than that of the fuel when it is injected at standard injection timing [42]. Thus, ignition delay of the injected fuel extends further and, simultaneously, the penetration of fuel spray enhances. As a consequence, the reaction between fuel and air improves, which prepares a good mixture for burning. When the combustion starts, the rate of heat release increases in the premixed or rapid combustion phase of the combustion process due to the suitability of the mixture of air and fuel [43]. Most of the energy is released inthe first phase of combustion and hence the peak pressure of the cylinder takes place close to BTDC and increases [42]. Moreover, by advancing the fuel injection timing, the fuel spray can promote the in-cylinder turbulence and help with mixing. When the injection timing is retarded, the fuel is injected into charged air that has a high temperature and pressure. As a result, the ignition delay decreases and the fuel does not get enough time to mix well with the air and therefore when combustion starts, the rate of heat release decreases in the premixed combustion phase of the combustion process and the peak pressure of the cylinder decreases and occurs far away from BTDC.
The Effects of Fuel Injection Timing on Exhaust Gas Temperature
Figure 5 compares the exhaust gas temperature of B20, B40, and B100 at different injection timings. The exhaust gas temperature decreases for all fuels by advancing the injection timing, which is an indication of complete combustion. The reason is that with advancing the injection timing, a larger part of the fuel is burnt in the first phase of the combustion process, which can be observed from the diagrams of in-cylinder pressure [44]. This is due to less heat loss, as is evident from the low BSFC. The exhaust gas temperature is found to be higher with retarded fuel injection timing for 10 BTDC, which is an indication of incomplete combustion.
Modelling with ANN
The number of hidden layers and neurons within each layer can be determined by the complexity of the problem and data set. In this study, the network was decided to consist of one hidden layer with 15 neurons. The criterion R was selected to evaluate the networks and find the optimum solution. The complexity and size of the network were also important factors, and therefore smaller ANNs had to be selected. A regression analysis between the network response and the corresponding targets was performed to investigate the network response in more detail. Different training algorithms were tested and Levenberg-Marquardt (trainlm) was selected. The R-values in Table 3 represents the correlation coefficients between the outputs and targets. The R-value did not increase beyond 15 neurons in the hidden layers. Consequently, the network with 15 neurons in the hidden layers would be considered satisfactory. The results showed that the back-propagation training algorithm was sufficient for predicting engine torque, BSFC, exhaust gas temperature, and peak pressure components for different engine speeds, injection timings, and different fuel-blend ratios. The predicted values versus experimental values for the experimental parameters are indicated in Figure 6. There is a high correlation between the predicted values by the ANN model and the measured values resulting from the experimental tests, implying that the model succeeded in predicting engine performance. It is understood from Figure 6 that one can definitely predict engine torque, BSFC, peak pressure and exhaust gas temperature separately using the designed network with correlation coefficients of 0.99128, 0.98615, 0.98162 and 0.98051, respectively. Generally, the ANN has the advantage of being fast, accurate, and reliable in the prediction or approximation affairs, especially when numerical and mathematical methods fail. There is also a significant simplicity in using the ANN due to its ability to deal with multivariate and complicated problems.
CONCLUSIONS
In this study, the effect of fuel injection timing on the performance of a DI diesel engine was investigated experimentally and analytically using environmentally-friendly dieselbiodiesel fuel blends. Based on the findings, the following conclusions are made:
i) With advancing the engine fuel injection timing, the peak cylinder occurred closer to BTDC, therefore, the engine produced a higher mean effective pressure and the value of the engine torque increased.
ii) For biodiesel and its blends with diesel fuel, BSFC increased by retarding the fuel injection timing compared with standard injection timing. On the other hand, advancing the fuel injection timing reduced BSFC.
iii) The exhaust gas temperature decreased for all fuel blend ratios by advancing the engine fuel injection timing, indicating complete combustion. The exhaust gas temperature was found to be higher than the usual fuel injection timing setting with retarding the fuel injection timing to 10 BTDC, indicating incomplete combustion.
iv) The ANN can predict engine torque, BSFC, peak pressure and exhaust gas temperature separately with correlation coefficients of 0.99128, 0.98615, 0.98162 and 0.98051, respectively, indicating reasonable estimates.
ACKNOWLEDGMENTS
The authors would like to thanks to Tarbiat Modares University to providing laboratory facilities and financial assistance.
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S. Rostami1, B. Ghobadian2* and M. Kiani Deh Kiani3
1Shahrekord University, Tarbiat Modares University
Jalal E-Aleahmad Highway, Tehran, Iran
2TarbiatModares University, Jalal E-Aleahmad Highway, Tehran, Iran
Email: [email protected]
3Shahid Chamran University of Ahvaz, Ahvaz, Iran
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Copyright Universiti Malaysia Pahang Jul-Dec 2014
Abstract
In this study, the effect of fuel injection timing on the performance of a diesel engine was investigated experimentally and analytically using diesel-biodiesel blends. Different experiments were carried out on the diesel engine at engine speeds of 1200, 1600, 2000 and 2400 rpm. The injection timing was regulated for 10, 15 and 20 degree crank angle before top dead centre. The experimental results of engine torque, brake-specific fuel consumption (BSFC), cylinder pressure, and exhaust gas temperature for fuel blends of B20, B40, and B100 at different engine speeds and injection timings were recorded. The results showed that advancing the fuel injection timing for fuel blends of B20, B40, and B100 increased engine torque by approximately 2.1%, 2.9% and 6.3%, respectively, and decreased maximum BSFC by approximately 2.7%, 3.3% and 6.6%, respectively. Then, an artificial neural network (ANN) was used to predict engine performance. The injection timing, engine speed, and fuel blends were used as input parameters whereas engine performance parameters such as engine torque, BSFC, peak cylinder pressure, and exhaust gas temperature were used as the output parameters. The results showed that an ANN is a good tool to predict engine performance.
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