1. Introduction
Packaging materials are commonly based on polyolefins, mostly polyethylene (PE) and polypropylene (PP), due to their excellent processing, optical, barrier, and mechanical properties [1,2]. Almost half of the plastic packaging available on the market is made of polyethylene, which is attainable in a vast variety of molecular structures, with the most common being high-density, low-density, and linear low-density polyethylenes [3,4,5,6]. Linear low-density polyethylene (LLDPE), used in this study, is a semi-crystalline polymer consisting of three different morphological phases, namely, crystalline and amorphous parts linked through an interphase comprising rigid amorphous chain segments [7,8]. Linear low-density polyethylene is most often used to produce reusable and/or single-use bags, trays, agricultural films, and industrial and consumer packaging, including shrink and stretch films, as well as food and specialty containers [9]. LLDPE represents a unique combination of toughness, tear resistance, processability, and low melting temperatures, with the latter especially important in this study, as detailed below. Despite all the beneficial features of polyethylene, there is still a need to improve the material for modern active food packaging designs.
Food packaging is a common, often neglected product; however, it plays a predominant role in everyday life with the most important aim to provide protection from chemical, biological, and physical alterations. Current trends such as sustainability, environmental impact reduction, and shelf-life extension have gradually become among the most important aspects of designing a packaging system. Active packaging systems are able to reduce food waste by providing, apart from an inert barrier against external agents, several additional functions associated with food preservation, e.g., antimicrobial or antifungal properties [10]. The introduction of natural ingredients acting towards specific pathogens, with an emphasis on their positive impact on health, has been widely discussed in the literature [3,11,12]. Essential oils (EOs) are naturally antimicrobial and antifungal additives currently used as food preservatives and active ingredients in food packaging [11,13,14,15,16,17,18]. These volatile substances may be extracted from several citruses (such as orange, lemon, mandarin, lime, grapefruit, etc.) and/or other plants such as garlic, thymol, oregano, moringa, tea tree, etc. [19]. Unfortunately, their incorporation into polymer matrices may be challenging because the melting point of most thermoplastics exceeds essential oil boiling points. This, in turn, prevents the direct melt mixing of the components and hinders the antimicrobial properties of the modifier. Therefore, the authors proposed an effective route that enabled enhancing the thermal stability of an antimicrobial agent, i.e., the encapsulation of an essential oil, namely,
It is worth underlining that this issue, despite being significant, is often addressed as controversial, also from an environmental point of view. In fact, biodegradable polymers are often difficult to recycle because their reprocessing at high temperatures in many cases involves material degradation and, in turn, worsened properties. Conversely, like most thermoplastic petroleum-based materials, polyethylene can be easily recycled into other products, which is more cost-effective than manufacturing a new product from virgin plastic. Just to give some context, reusing old plastic saves from 80 to 90% of the energy that would be required to make the same item from virgin materials [23]. On the basis of the previous considerations and with an aim to evaluate the potentiality of polyethylene-based films as novel bioactive food packaging materials, the current research focuses on the production of linear low-density polyethylene-based composites, in which the CD-lim inclusion complex represents the functional dispersed phase.
To the best of our knowledge, such a coordinated system consisting of PE and the CD-lim inclusion complex has not been presented in the literature yet. The idea exploited the outstanding antibacterial properties of encapsulated
Thermal, structural, and morphological analysis of the PE/CD-lim composites are detailed and discussed in this manuscript, which is mainly focused on the assessment of the preparation route, including the quantification of essential oil within the polymer and its homogeneous dispersion. As this study aims at the development of a novel material for active food packaging, specific material properties, including optical (haze, gloss, and transparency), barrier, and mechanical (Young’s modulus, elongation at break, and tensile strength), as well as antimicrobial properties, against a variety of gram-positive and negative bacteria and fungi will be presented in a forthcoming manuscript.
2. Results and Discussion
The morphology of PE/CD-lim composites was investigated by scanning electron microscopy. The electron micrographs of cryogenically fractured cross-sections of the composites are reported in Figure 1 and compared with plain PE. For the sake of brevity, only the composites including 20 wt% of CD and 20 wt% of the CD-lim complex were reported and compared. The fractured surface of compression-molded linear low-density polyethylene (Figure 1a) appeared quite smooth, as expected. When 20 wt% of CD was added to the neat polymer (Figure 1b), surface morphology displayed small voids, as well as embedded particles distributed along the whole surface of the sample, with some larger particles also visible on the sample surface. The averaged sizes of the voids and particles were 5–10 μm, wherein some large particles also appeared. Both dispersed particles and empty holes are much larger than β-CD molecules, whose external diameter is 1.53 nm [26].
As far as PE/20CD-lim composites are concerned, it is worth observing the presence of a coarsened fractured surface, with the dark perimeter area corresponding to the hole left in the PE matrix from the discrete domains of the CD-lim complex aggregation detachment and subsequent pulling out. The hole shapes confirmed that an adhesive failure (debonding at the particle/polymer interface) rather than cohesive failure (either in the particle or in the matrix) occurred, in this way strengthening the absence of physical compatibility between linear low-density polyethylene and the CD-lim inclusion complex. These outcomes are widely described in the literature for similar biocomposites, in particular when natural hydrophilic fillers are included in a hydrophobic matrix [27]. Actually, cyclodextrins have hydroxyl groups on the outer surfaces; thus, a poor physical affinity with a hydrophobic matrix such as polyethylene is expected, leading to the aggregation of the β-CD particles. Nevertheless, the gathered filler particles appeared homogeneously distributed within the polyethylene matrix, as seen in Figure 1c. Moreover, only a part of the filler was pulled out during the cryogenic fracture process; the particles rather remained attached to the matrix, despite the expected poor compatibility between the components. Moreover, a plastic cryogenic fracture, characterized by smoothed fracture planes could be observed in the presence of the CD-lim complex. Presumably, during the thermal processing, some limonene, likely adsorbed on the CD surface, could migrate in between the PE macromolecular network, slightly improving the physical interaction between hydrophobic residues and the interfacial adhesion between the polymer and CD particles. This hypothesis was confirmed by spectroscopic analysis, as evidenced in the FTIR-ATR discussion presented below.
FTIR-ATR was performed to assess the presence of the main functional groups of linear low-density polyethylene, β-CD, and limonene inside the PE film after the thermal processing performed to obtain the sheets.
For clarity of the discussion of the FTIR-ATR profiles, only neat PE, PE/20CD, and the sheet doped with 20 wt% of CD-lim inclusion complex spectra are reported in Figure 2a,b since the FTIR profile of the linear low-density polyethylene sheet containing 30 wt% of CD-lim shows the same functional groups. As far as PE’s main functional residues are concerned, two strong asymmetric and symmetric stretching vibrations of the –C–H methylene groups were observed at 2915 and 2848 cm−1, respectively. The band observed at 1470 cm−1 was due to the asymmetric deformation vibrations of the same methylene group, whereas the band occurring around 1462 cm−1 was ascribed to CH2 out-of-plane wagging mode. The sharp band occurring at around 720 cm−1 was attributed to CH2 rocking vibrations. Due to PE crystallinity, this peak was split with an additional maximum observed at around 730 cm−1.
In addition, weak bands located at 1250 and 1160 cm−1, as well as at 1367 and 1135 cm−1, appeared due to the asymmetric and symmetric bending vibration of the CH group and to CH2 wagging and CH2 twisting vibrations, respectively [28]. The FTIR spectra of β-CD and
The FTIR-ATR spectrum of
The authors conducted a qualitative approach to verify the presence of β-CD inside linear low-density polyethylene sheet and their likely interaction by means of a spectral subtraction between PE/20CD and PE in a magnified absorbance scale (a multiplying factor of about 0.4). The positive insights are reported and discussed in Figure S2 of the Supplementary Materials. In order to verify the presence of
Thermogravimetric analysis upon heating of plain PE and PE/CD-lim composites are reported in Figure 4 and Table 1 as mass loss as a function of time, with values normalized with respect to the initial sample mass. Plain polyethylene starts to lose mass around 450 °C upon heating at 10 K min−1 in nitrogen inert atmosphere, with a single mass-loss step that is completed before 500 °C and no sizable ash residue remaining, which is in agreement with the literature data [33,34,35,36]. Decomposition is caused by random chain scission followed by the radical transfer process, which is typical for polyolefins [33,37].
The addition of the CD-lim inclusion complex largely varies the pyrolysis profile of polyethylene, with the appearance of multiple degradation steps, highlighted in the enlarged part. The varied profile is caused by the partial evaporation process of
Thermal analysis of linear low-density polyethylene, both plain and modified with β-CD or CD-lim, is presented in Figure 5a,b. Figure 5a illustrates the thermal profiles of compression-molded sheets upon heating at 10 K min−1. All plots display a major melting endotherm peak at 124.5 °C, whose position does not vary with composition. Conversely, the size of the endotherm is affected by filler content, revealing a varied crystallinity of the material. Crystal fraction was estimated by a comparison of the experimental melting enthalpy with the thermodynamic value taken from [38]. Crystallinity values normalized to PE content (Xcr) are presented in Table 1, which evidences the effect of the natural filler in favoring the crystallization of LLDPE. Compression-molded plain PE displays a crystal fraction of 54%, which increases to 60–64% upon the addition of β-CD or CD-lim.
Further information on the effect of the filler on the crystallization of linear low-density polyethylene was gained by cooling the melted polymers at 5 K min−1, with the corresponding heat flow rate plots presented in Figure 5b. The cooling profile of the plain polymer is typical of LLDPE, with a major sharp exotherm followed by a much broader exotherm that extends down to low temperatures [39,40]. The onset of the major exotherm, measured as the intersection of the inflectional tangent with the extrapolated baseline [41], is affected by composition, with the data from the various samples also reported in Table 1. The onset of the crystallization of plain linear low-density polyethylene, occurring at 109.7 °C, is anticipated to be 111.2 °C in the composite containing 20 wt% of β-CD or CD-lim and 112.1 °C in the composite containing 30 wt% of filler. These data evidence that β-CD, either in its emptied form or filled with
3. Conclusions
Linear low-density polyethylene composites containing the β-cyclodextrin/
Most importantly, the inclusion of
Moreover, the fillers act as nucleating agents for polyethylene, as the films containing 20–30 wt% of modifier have increased crystallization temperature from melt and enhanced crystallinity degree compared to neat polyethylene. The enhanced crystal fraction is of importance to evaluate the influence of the filler on material properties. In fact, the addition of the CD-lim modifier into the linear low-density polyethylene matrix is also expected to influence other—crucial from a food packaging perspective—properties, such as optical, barrier, and mechanical features. Therefore, an analysis of the above will be presented and discussed in a forthcoming paper, together with a thorough investigation of the antibacterial and antifungal activity of this novel material.
4. Methodology
4.1. Materials
A commercial linear low-density polyethylene DowlexTM 2045G, abbreviated PE or LLDPE, with MFR 1 g/10 min (190 °C, 2.16 kg), and 1-octene comonomer content of 2.7 mol% was purchased from The Dow Chemical Company (Midland, MI, USA) [42]. β-cyclodextrin (β-CD) with a purity of ≥99% was provided by Cyclodextrin Shop (Tilburg, the Netherlands). The materials were used after drying under vacuum at 50 °C for 24 h before extrusion.
4.2. Preparation of CD-lim Inclusion Complex and Composites
An inclusion complex of β-cyclodextrin and
The composites were prepared via the compression molding method using a hydraulic press, manufactured by the Remi-Plast (Czerwonak, Poland), at a temperature of 160 °C at a maximum load of about 180 Pa to obtain 2 mm thick sheets. Prior to the forming process, the materials were dried under vacuum at 50 °C for 24 h. The samples were cooled in the air at room temperature after thermal processing.
4.3. Methods
4.3.1. Scanning Electron Microscopy (SEM)
Cryogenically fractured cross-sections of PE-based composites were analyzed using a Quanta 200 FEG, 338 FEI scanning electron microscope (Thermo Fisher Scientific, Eindhoven, the Netherlands). SEM microphotographs were collected at room temperature and voltage of 20 kV. Before analysis, the surfaces of the samples were sputter-coated with an 18 ± 0.2 nm layer of Au-Pd alloy by a MED 020 splattering device, Bal-Tec AG (Pfaffikon, Switzerland).
4.3.2. Attenuated Total Reflection Fourier-Transform Infrared (FTIR-ATR)
Attenuated total reflection fourier-transform infrared (FTIR-ATR) spectroscopy of PE/CD-lim composites was carried out on the surface of the compression-molded films. Details of the FTIR-ATR spectra of neat β-CD,
4.3.3. Differential Scanning Calorimetry (DSC)
Thermal properties were investigated with a Netzsch DSC 204 F1 Phoenix® (Netzsch, Selb, Germany) apparatus, using aluminum crucibles and 3 ± 0.5 mg samples under nitrogen flow. High purity standards were used to calibrate the instrument, including indium, tin, bismuth, zinc, and aluminum. Indium melting enthalpy was used for energy calibration. All the samples were heated from 30 °C to 200 °C at a heating rate of 10 °C min−1 and held in a molten state for 5 min and then cooled to 30 °C at 5 °C min−1.
4.3.4. Thermogravimetric analysis (TGA)
TGA analyses were performed in the temperature range between 30 and 800 °C, at a heating rate of 10 °C min−1, under a nitrogen atmosphere using a Netzsch TG 209 F1 apparatus (Netzsch, Selb, Germany) calibrated by analyzing several standards, including In, Sn, Bi, Zn, Al, and Ag. The decomposition onset temperature, To, of approximately 10 mg samples, was determined at the intersection of tangents to two branches of the thermogravimetric curve [43]. Each measurement was preceded by an empty pan run, which was subtracted from each thermogram to correct instrumental drift [44].
Conceptualization, M.D.-M., M.K., G.S. and M.L.D.L.; methodology, M.D.-M., M.K., G.S. and S.M.; investigation, M.D.-M., M.P., S.M. and C.D.B.; resources, M.D.-M. and M.K.; data curation, M.D.-M., G.S. and M.L.D.L.; writing—original draft preparation, M.D.-M. and M.K.; writing—review and editing, M.D.-M., G.S. and M.L.D.L.; project administration, M.D.-M.; funding acquisition, M.D.-M. and M.K. All authors have read and agreed to the published version of the manuscript.
Not applicable.
Not applicable.
Not applicable.
Italian National Research Council (CNR) Short-Term Mobility Program is greatly acknowledged.
The authors declare no conflict of interest.
Not applicable.
Footnotes
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Figure 2. FTIR-ATR of PE (purple curve), PE/20CD (blue curve), and PE/20CD-lim (red curve) for overlapped (a) and stacked (b) spectra.
Figure 4. Thermogravimetric analysis (TGA). Mass loss upon heating in nitrogen atmosphere of PE/CD-lim composites compared to pure PE matrix.
Figure 5. Differential Scanning Calorimetry (DSC). First heating at 10 K min−1 (a) and subsequent cooling at 5 K min−1 (b).
Crystallinity degree, crystallization onset temperature (Tc,ons), degradation onset temperature (Td,ons), and
Sample Name | DSC | TGA | ||
---|---|---|---|---|
Xcr (%) | Tc,ons (°C) | Td,ons (°C) | ||
PE | 54 | 109.7 | 463.5 | - |
PE/20CD | 64 | 111.2 | 308.5 | - |
PE/20CD-lim | 63 | 111.2 | 302.5 | 1.1 |
PE/30CD-lim | 60 | 112.1 | 303.6 | 1.8 |
Symbols and mass concentrations of samples.
Sample Name | Mass Concentration [wt%] | ||
---|---|---|---|
LLDPE | CD | CD-lim | |
PE | 100 | 0 | 0 |
PE/20CD | 80 | 20 | 0 |
PE/20CD-lim | 80 | 0 | 20 |
PE/30CD-lim | 70 | 0 | 30 |
CD: β-cyclodextrin, CD-lim: β-cyclodextrin/
Supplementary Materials
The following supporting information can be downloaded at:
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Abstract
Composites made of linear low-density polyethylene (LLDPE) and β-cyclodextrin/
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1 Institute of Materials Technology, Polymer Division, Poznan University of Technology, Piotrowo 3, 61-138 Poznan, Poland
2 National Research Council (CNR), Institute of Polymers, Composites and Biomaterials (IPCB), c/o Comprensorio Olivetti, via Campi Flegrei, 34, 80078 Pozzuoli, NA, Italy